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Determination of Bioethanol Production from Apricot (Prunus armeniaca) Pomace

Abstract

Fruit juice industry generates massive amount of lignocellulosic by-products annually which are excellent raw materials for bioethanol production. In the current study, bioethanol production from apricot (Prunus armeniaca) pomace by Kluyveromyces marxianus was investigated for the first time. Some key parameters for fermentation such as pretreatment methods, biomass and cellulase loading and time, were optimized. Kluyveromyces marxianus produced 30.09 g/L ethanol in the 20% washed apricot pomace and 120 FPU/g cellulose enzyme loading. The highest theoretical yield and YP/S values were also observed as 94.7% and 0.50 g/g, respectively, when 15 FPU/g cellulose enzyme was used. These results depict that apricot pomace is a promising feedstock for bioethanol production.

Keywords:
Kluyveromyces marxianus; renewable energy; biofuel; ethanolegenic yeast

HIGHLIGHTS

Bioethanol production from apricot pomace was reported for the first time.

Dilute acid and enzymatic hydrolyses can efficiently saccharify the apricot pomace.

The washing step increased the fermentation efficiency significantly.

The maximum ethanol was observed as 30.09 g/L from 20% washed apricot pomace.

INTRODUCTION

Renewable energy sources such as solar, wind or biomass are cheap and sustainable alternatives for fossil based fuels. To diminish the harmful effects of fossil fuels on the environment, comprehensive researches are carried out by scientists. These researches mainly focus on sustainable, renewable and cheap sources such as biofuels. Among these biofuels, bioethanol is considered one of the most promising ones [11 Dudek DN, Bueno IK, Rasbold LM, Pagnonceli J, Corrêa JM, Silva JL da C, Kadowaki MK, Simão R de CG, Silva RN, Maller A. Enhance of cellulase production and biomass degradation by transformation of the trichoderma reesei RUT-C30Δzface1 Strain. Braz Arch Biol Technol. 2020;63(Cmc):1-12.,22 Niphadkar S, Bagade P, Ahmed S. Bioethanol production: insight into past, present and future perspectives. Biofuels. 2018;9(2):229-38.]. Because bioethanol production from renewable sources can reduce CO2 emissions up to 90% and reduce the dependence on fossil fuels, its usage in certain areas is a reasonable option for sustainable energy production [33 Amaya-Delgado L, Flores-Cosio G, Sandoval-Nuñez D, Arellano-Plaza M, Arrizon J, Gschaedler A. Comparative of Lignocellulosic Ethanol Production by Kluyveromyces marxianus and Saccharomyces cerevisiae. Intech. 2016;i(tourism):13.]. Bioethanol can be obtained from different feedstocks such as corn, wheat, lignocellulose, microalgae or genetically modified crops. Lignocellulosic materials are particularly advantageous for bioethanol production because these feedstocks do not require any additional land usage, and they do not have any impact on fibre or food production chain [44 Dutta K, Daverey A, Lin JG. Evolution retrospective for alternative fuels: First to fourth generation. Renew Energy [Internet]. 2014;69:114-22. Available from: http://dx.doi.org/10.1016/j.renene.2014.02.044
http://dx.doi.org/10.1016/j.renene.2014....
]. Furthermore, lignocellulose, which is abundant, cheap and one of the most underutilized raw material on Earth, does not compete with sugar containing crops such as sugarcane or sugar beet [55 Naik SN, Goud VV, Rout PK, Dalai AK. Production of first and second generation biofuels: A comprehensive review. Renew Sustain Energy Rev. 2010;14(2):578-97.]. Cellulose, hemicellulose, and lignin are the three main components of lignocellulose. Lignin creates physical barrier for cellulose and hemicellulose degradation. For this reason, lignocellulose is resistant to disruption. However, to obtain fermentable sugars from cellulose and hemicellulose, this structure has to be pretreated [66 Dyk JS Van, Pletschke BI. A review of lignocellulose bioconversion using enzymatic hydrolysis and synergistic cooperation between enzymes - Factors affecting enzymes , conversion and synergy. Biotechnol Adv. 2012;30(6):1458-80.,77 De Farias Silva CE, Bertucco A. Bioethanol from microalgal biomass: A promising approach in biorefinery. Braz Arch Biol Technol. 2019;62:1-14.].

Pretreatment is a significant parameter for bioethanol production. The efficient pretreatment step is necessary to obtain fermentable sugars, which will subsequently be used in fermentation. Dilute acid pretreatment followed by enzymatic hydrolysis is generally considered as one of the most effective methods for degradation of lignocellulose. In this method, sugars derived from hemicellulose release to the slurry while cellulose and lignin are partially disrupted. In this way, the structure of the lignocellulose changes and accessibility of the enzymes to the cellulose increases [88 Kumar P, Barrett DM, Delwiche MJ, Stroeve P. Methods for Pretreatment of Lignocellulosic Biomass for Efficient Hydrolysis and Biofuel Production. 2009;3713-29.]. However, during dilute acid pretreatment, some inhibitory substances are formed [99 Palmqvist E, Hahn-Hägerdal B. Fermentation of lignocellulosic hydrolysates I & II. Bioresour Technol. 2000;74:25-33.]. Although washing of biomass with water is a suitable option for the elimination of these compounds, during the washing step, concentrations of the fermentable sugars decrease [1010 Kahr H, Jäger AG. Improvements in Bioethanol Production Process from Straw. Proc World Renew Energy Congr - Sweden, 8-13 May, 2011, Linköping, Sweden. 2011;57:560-5.,1111 Shi J, Sharma-shivappa RR, Chinn M, Howell N. Effect of microbial pretreatment on enzymatic hydrolysis and fermentation of cotton stalks for ethanol production. 2009;33:88-96.]. Therefore, using the whole slurry can be advantageous for bioethanol production. Whole slurry usage reduces the operational costs and allows it to utilize from a broader range of fermentable sugars [1212 Jung Y, Kim IJ, Kim HK, Kim KH. Dilute acid pretreatment of lignocellulose for whole slurry ethanol fermentation. Bioresour Technol [Internet]. 2013;132:109-14. Available from: http://dx.doi.org/10.1016/j.biortech.2012.12.151
http://dx.doi.org/10.1016/j.biortech.201...
].

In bioethanol production, determining the optimal enzyme loading is another critical parameter. In the presence of optimal enzyme concentration, fermentable sugars such as glucose have been turned into ethanol more effectively, and general bioethanol production costs are reduced [1313 Sarkar N, Ghosh SK, Bannerjee S, Aikat K. Bioethanol production from agricultural wastes: An overview. Renew Energy [Internet]. 2012;37(1):19-27. Available from: http://dx.doi.org/10.1016/j.renene.2011.06.045
http://dx.doi.org/10.1016/j.renene.2011....
].

Another important parameter for bioethanol production is initial biomass loading. Lower biomass loadings result in lower ethanol concentrations. Furthermore, efficient usage of high biomass loadings can reduce water usage, operational and total costs. However, there are some disadvantages of high biomass loadings, such as poor agitation quality, heat transfer limitations, the formation of inhibitors or high viscosity [1414 Koppram R, Tomás-Pejó E, Xiros C, Olsson L. Lignocellulosic ethanol production at high-gravity: Challenges and perspectives. Trends Biotechnol. 2014;32(1):46-53.]. Therefore, investigations of the suitable materials and microorganisms for bioethanol production in the presence of high biomass loading are essential factors for the process.

K. marxianus, which was used in this current study is a very suitable yeast for bioethanol production from lignocellulosic biomass, because of its fast growth rate and capacity to assimilate a broad range of fermentable sugars in the lignocellulosic materials. In addition to these unique properties, K. marxianus can produce adequate amounts of bioethanol in the presence of high biomass loadings [1515 Lane MM, Morrissey JP. Kluyveromyces marxianus: A yeast emerging from its sister’s shadow. Fungal Biol Rev [Internet]. 2010;24(1-2):17-26. Available from: http://dx.doi.org/10.1016/j.fbr.2010.01.001
http://dx.doi.org/10.1016/j.fbr.2010.01....
].

The type of raw material is another crucial parameter for bioethanol production. Therefore, in the current study, apricot pomace was used as feedstock for bioethanol production. Apricot (Prunus armeniaca) is an important fruit product of the juice industry. Apricot pomace (AP) has a rich fermentable sugar profile and contains fermentable sugars such as glucose, xylose, galactose and fructose [1616 Katona ZF, Sass P, Molnár-Perl I. Simultaneous determination of sugars, sugar alcohols, acids and amino acids in apricots by gas chromatography-mass spectrometry. J Chromatogr A. 1999;847(1-2):91-102.]. It is estimated that 20.000.000 tons of apricot have been produced worldwide in 2018 [1717 Eleren SÇ, Altinçekiç ŞÖ, Altinçekiç E. Biofuel potential of fruit juice industry waste. J Hazardous, Toxic, Radioact Waste. 2018;22(4):1-7.]. Furthermore, in 2018, 750.000 tons of apricot were produced in Turkey. It can be calculated that 187.500-412.500 tons of apricot pomace (AP) were generated in the same year [1818 Deniz E, Yeşilören G, Özdemir N, İşçi A. Türkiye’de Gıda Endüstri̇si̇ Kaynaklı Bi̇yokütle ve Bi̇yoyakıt Potansi̇yeli̇. Gıda. 2015;40(1):47-54.]. After the apricot processing, a considerable amount of fermentable sugars remain in the apricot pomace (AP). In a study, it was shown that 47 g/L glucose was recovered from apricot pomaces [1919 Follonier S, Goyder MS, Silvestri AC, Crelier S, Kalman F, Riesen R, et al. Fruit pomace and waste frying oil as sustainable resources for the bioproduction of medium-chain-length polyhydroxyalkanoates. Int J Biol Macromol [Internet]. 2014;71:42-52. Available from: http://dx.doi.org/10.1016/j.ijbiomac.2014.05.061
http://dx.doi.org/10.1016/j.ijbiomac.201...
]. In another study, sucrose, glucose and fructose contents of the 13 different apricot cultivars were determined between 31.53-85.63 g/kg, 14.93-54.65 g/kg and 10.61-44.29 g/kg, respectively [2020 Schmitzer V, Slatnar A, Mikulic-Petkovsek M, Veberic R, Krska B, Stampar F. Comparative study of primary and secondary metabolites in apricot (Prunus armeniaca L.) cultivars. J Sci Food Agric. 2011;91(5):860-6.]. Because of its rich fermentable sugar content, AP provides a suitable growth environment for biotechnologically important microorganisms. For instance, it has been shown thatAspergillus sojaewas able to produce a high amount of polygalacturonases, such as 380 U/mL in the presence of apricot pomace and orange peel [2121 Fratebianchi D, Crespo JM, Tari C, Cavalitto S. Control of agitation rate and aeration for enhanced polygalacturonase production in submerged fermentation by Aspergillus sojae using agro-industrial wastes. J Chem Technol Biotechnol. 2017;92(2):305-10.]. In another study, Dulf and coauthors [2222 Dulf FV, Vodnar DC, Dulf EH, Pintea A. Phenolic compounds, flavonoids, lipids and antioxidant potential of apricot (Prunus armeniaca L.) pomace fermented by two filamentous fungal strains in solid state system. Chem Cent J. 2017;11(1):1-10.] showed the phenolic, flavonoids, antioxidant compounds production potentials ofAspergillus nigerandRhizopus oligosporusin the presence of AP as a carbon source. However, there is no report about the usage of fermentable sugars of AP for bioethanol production in the literature. Therefore, considering its potential, AP was used as a raw material for bioethanol production for the first time in the current study. To the best of our knowledge, this is the first report which shows that AP is a promising growth medium for bioethanol producer microorganisms.

For these reasons which are mentioned above, dilute acid pretreatment, and enzymatic hydrolysis were performed to obtain fermentable sugars from AP.K. marxianus, which is a good bioethanol producer, was used for fermentation experiments. Critical parameters such as pretreatment methods (washed fraction and the whole slurry of AP), fermentation time, sugar consumption profile of raw material, initial biomass loading (5%, 10% and 20%) and enzyme loading were optimized.

Furthermore, it is reported that the ethanol and sugar concentrations should be above 4% and 8%, respectively, for commercial bioethanol production [2323 Larsen J, Øtergaard Petersen M, Thirup L, Li HW, Iversen FK. The IBUS process - Lignocellulosic bioethanol close to a commercial reality. Chem Eng Technol. 2008;31(5):765-72.]. It is seen in the literature that these values are generally can be obtained when the raw material concentration is above 20%. In the current study, 3.81% (30.09 g/L) bioethanol was obtained. The goal of this work is to suggest a commercially available raw material and fermentation agent to the literature. By this context, this study indicates that AP is promising raw material for commercial ethanol production.

MATERIAL AND METHODS

Microorganisms and fermentation media

AP was obtained from Erkon Nar Meyve Suyu Ltd./Niğde/Turkey. AP was dried in an oven overnight at 70 ºC. After that step, dried AP was kept in screw cap bottles and directly used in the experiments.K. marxianus was provided from Ankara University Culture Collection. Until experiments yeast were kept at slant PDA (potato dextrose agar) medium at 4 ºC. Before fermentation experiments, yeast was inoculated to GPY medium (glucose 20 g/L, peptone 10 g/L, yeast extract 3.0 g/L) for 24 hours.

Pretreatment of AP

Sulfuric acid (1% H2SO4) was used for all pretreatment experiments. For pretreatment three different AP loading (5%, 10%, 20%) were tested. 1% H2SO4 (v/v) was added to AP and autoclaved immediately at 121 ºC for 15 min. The effect of different AP media compositions (the whole slurry of AP and washed fraction of AP) on bioethanol production was also examined. The whole slurry contained liquid and solid AP residues together. For the washing step, AP was filtered through Whatman No:1 paper, and solid residues were washed with tap water until AP reached neutral pH value. These two AP media and three different biomass loadings were used in fermentation experiments. All experiments were performed at 250 mL ErlenMeyer flasks working volume with 100 mL.

Enzymatic hydrolysis of AP

CellicCTec 2 (Sigma/USA), a commercial cellulase, was used for enzymatic hydrolysis. To determine the effect of different enzyme loading on bioethanol production, four different enzyme concentrations (15, 30, 60 and 120 FPU/g cellulose) were added to AP media. After pretreatment, the pH of the AP media were adjusted to 4.8 in the presence of 50 mM citrate buffer. Enzymatic hydrolysis was carried out in 50 ºC for 72 hours [2424 Chen X, Shekiro J, Franden MA, Wang W, Zhang M, Kuhn E, et al. The impacts of deacetylation prior to dilute acid pretreatment on the bioethanol process. Biotechnol Biofuels. 2012;5.]. The agitation speed was 100 rpm. In order to stop enzymatic hydrolysis and obtain stable sugar yield, AP media were boiled at the water bath for 10 min.

Fermentation assays

For fermentation, 5 g/L peptone, 3 g/L yeast extract, 0.5 g/L MgSO4.7H2O, 1 g/L KH2PO4, 0.1 g/L CaCl2 and 0.05 g/L ZnSO4 were supplemented to AP media. Seperate hydrolysis and fermentation (SHF) experiments were carried out. By this reason, fermentation was started after enzymatic hydrolysis. All fermentation experiments were carried out at 30 ºC for 72 hours. The agitation speed was 100 rpm Fermentation experiments were performed at 100 mL Erlenmeyer flasks working volume with 50 mL. All experiments were performed as triplicate.

Analytical methods

Ethanol concentrations were detected with gas chromatography (GC2010-Shimadzu/Japan). Before measurements, 2 mL samples were centrifuged at 11180 g for 10 min. The supernatant was filtered through 0.22 membrane filter and 1 µL sample was injected through the injection port. Restek Rtx-Wax column (60 m length, 0.25 mm id.) and flame ionization detector (FID) was used for ethanol determination. The temperature of the injection port and detector were set as 140 ºC and 160 ºC respectively. The initial column temperature was 50 ºC, and the column temperature was increased to 150 ºC within 19 min. Column flow was 1.86 mL/min, and nitrogen was used as carrier gas [2525 Wistara NJ, Pelawi R, Fatriasari W. The Effect of Lignin Content and Freeness of Pulp on the Bioethanol Productivity of Jabon Wood. Waste and Biomass Valorization. 2016;7(5):1141-6.].

HPLC (Shimadzu) system equipped with BioRad Aminex 87-P column using an isocratic mobile phase (5 mM H2SO4) and refractive index detector (RID) were used for the determination of the sugar profile of AP. Before analysis, 2 mL samples were centrifuged at 11180 g for 10 min. The supernatant was filtered through 0.22 membrane filter. The column oven temperature was held as 80 ºC, and the total flow was set at 0.6 mL/min. Samples were analyzed for 30 min [2626 Saha BC, Kennedy GJ, Bowman MJ, Qureshi N, Dunn RO. Factors Affecting Production of Itaconic Acid from Mixed Sugars by Aspergillus terreus. Appl Biochem Biotechnol. 2019;187(2):449-60.].

Total reducing sugar was determined with the DNS method (Miller 1959). Filter paperase unit (FPU) of the enzyme was determined according to method described by Adney and Baker [2727 Adney B, Baker J. Measurement of Cellulase Activities Laboratory Analytical Procedure ( LAP ) Issue Date : 08 / 12 / 1996 Measurement of Cellulase Activities Laboratory Analytical Procedure ( LAP ). Renew Energy. 2008;(January):8.].

Theoretical ethanol yields were calculated according to the Equation (1) which presented below [2828 Kim TH, Lee YY. Pretreatment of Corn Stover by Soaking in Aqueous Ammonia at Moderate Temperatures. Appl Biochem Biotechnol. 2007;136(7):81-2.].

T h e o r e t i c a l e t h a n o l y i e l d ( % ) = e t h a n o l ( g / L ) i n i t i a l s u g a r ( g / L ) × 0.511 × 100 Eq. (1):

Volumetric ethanol productivity (Qp) was calculated according to the Equation (2), as described elsewhere [2929 Roca C, Olsson L. Increasing ethanol productivity during xylose fermentation by cell recycling of recombinant Saccharomyces cerevisiae. Appl Microbiol Biotechnol. 2003;60(5):560-3.].

Q p ( g / L h ) = e t h a n o l ( g / L ) h max i m u m e t h a n o l Eq. (2):

Ethanol yield (YP/S ) was determined according to the Equation (3) [3030 Günan Yücel H, Aksu Z. Ethanol fermentation characteristics of Pichia stipitis yeast from sugar beet pulp hydrolysate: Use of new detoxification methods. Fuel. 2015;158:793-9.]:

Y P / S ( g / g ) = max i m u m e t h a n o l ( g / L ) c o n s u m e d s u g a r ( g / L ) Eq. (3):

Cellulose amount of AP was determined by an external laboratory, namely Düzen Norwest/Ankara.

Statistical analysis

Statistical analysis was performed at the level of the p value (<0.05) and on SPSS 20.0 program to determine the significance of the difference of tested groups. The analysis of variance (ANOVA) was performed in order to determine the effect of different AP pretreatments, type of sugar and enzyme loading. All experiments were performed as triplicate.

RESULTS AND DISCUSSION

Fermentable sugar composition of AP before enzymatic hydrolysis

AP is an important by product of the food industry. In the literature, there are some reports about the structural composition of AP. In one of them, cellulose content of the apricot cell wall was found between 16.9-22.2 g/100 g in the unpeeled apricots. Moreover, in the peeled apricots, these values varied from 18.5 to 21.6 g/100 g [3131 Kurz C, Carle R, Schieber A. Characterisation of cell wall polysaccharide profiles of apricots (Prunus armeniaca L.), peaches (Prunus persica L.), and pumpkins (Cucurbita sp.) for the evaluation of fruit product authenticity. Food Chem. 2008;106(1):421-30.]. In our current study, the cellulose amount of the raw AP was found as 21.5%. The relative sugar percentages of the AP was shown in Table 1. It is clearly seen that the most abundant sugar of the AP was found glucose with 52% relative percentage. Ucuncu and coauthors [3232 Ucuncu C, Tari C, Demir H, Buyukkileci AO, Ozen B. Dilute-acid hydrolysis of apple, orange, apricot and peach pomaces as potential candidates for bioethanol production. J Biobased Mater Bioenergy. 2013;7(3):376-89.] determined the highest total reducing sugar concentration of dilute acid pretreated crude apricot pomace as 49.16%. They also found that glucose and fructose are the dominant sugars of AP. Other fermentable sugars of the AP were determined as galactose (1.7%), fructose (11.5%), arabinose (26.5%) and xylose (8.3%), respectively.

Table 1
Relative sugar percentages of apricot pomace after dilute acid pretreatment (Pre-treatment conditions: 121 ºC with 1% H2SO4 for 15 min. Biomass loading: 20%).

Effect of pretreatment and initial AP loading on bioethanol production

In order to investigate the effect of initial AP loading and different AP media compositions on bioethanol production, whole slurry and washed fractions of AP were tested with three different initial AP loadings (5%, 10%, 20%). To determine the appropriate biomass amount and pretreatment type, 15 FPU/g cellulose enzyme loading was used in all fermentation media preparing with increasing AP loading. During enzymatic hydrolysis, the highest concentration of sugars in both media were obtained at the end of the 72 hours in the presence of 20% initial biomass loading. It was also observed that the whole slurry of AP had higher sugar concentrations when compared with the washed fraction of AP in all initial AP loadings. Sugar concentrations of 5%, 10% and 20% of whole slurry were 32.0 g/L, 66.78 g/L and 110.15 g/L, respectively. On the other hand, lower sugar concentrations such as 22.61 g/L, 30.70 g/L and 45.09 g/L were obtained when the 5%, 10% and 20% solid fractions of AP were washed respectively (Table 2). The data depicts that, before enzymatic hydrolysis, no sugar was detected in the washed fraction of AP. However, 16.05 g/L, 30.17 g/L and 57.39 g/L sugar were obtained when 5%, 10% and 20% of the whole slurry of AP were used.

Table 2
Sugar concentrations of increasing washed and whole slurry apricot pomace (Pretreatment conditions: 121 ºC with 1% H2SO4 for 15 min. Enzyme loading: 15 FPU/g cellulose, pH: 4.8, T: 50 ºC).

In contrast to sugar concentrations, in this part of the study, higher ethanol amounts were obtained when washed fraction of AP was used. Furthermore, in all biomass loadings, the highest ethanol concentrations were obtained at the end of the 24 hours fermentation time. After 24 hours, it was observed that almost all fermentable sugars of the washed fraction of AP were depleted, and ethanol contents were decreased in all biomass loadings. In washed fraction, ethanol concentrations increased with the increased initial AP loading and the maximum ethanol concentration was detected as 20.9 g/L in the presence of 20% washed fraction AP. The highest ethanol concentrations were 7.95, and 12.19 g/L in 5% and 10% washed fraction of AP at the end of the 24 hours, respectively (Figure 1A). On the other hand, in the whole slurry, the maximum ethanol was detected as 13.28 g/L in the presence of 10% initial AP loading, and ethanol content significantly decreased in the presence of 20% whole slurry. In the presence of 5% and 20% initial AP loadings, maximum ethanol concentrations of the whole slurry of AP were observed as 8.24 and 4.45 g/L, respectively. Similar to the washed fraction of AP, ethanol concentrations were decreased after 24 hours in the whole slurry of AP. However, fermentable sugars were not consumed completely (Figure 1B). Because the highest ethanol concentrations were obtained from 20% washed slurry of AP, further studies were carried out with 20% washed slurry.

In this part of the study, significant inhibition was observed in increased whole slurry biomass loadings. Similar results were observed in a previous study that compared bioethanol production from the whole slurry of spruce. It was shown that higher biomass loadings resulted in lower ethanol concentrations. In the presence of 5% biomass and 10 FPU/g substrate, loadings ethanol concentration was 18.1 g/100g. On the other hand, ethanol concentration decreased to 2.4 g/100g when the initial biomass loading increased to 7.5% in the presence of the same enzyme loading [3333 Stenberg K, Bollók M, Réczey K, Galbe M, Zacchi G. Effect of substrate and cellulase concentration on simultaneous saccharification and fermentation of steam-pretreated softwood for ethanol production. Biotechnol Bioeng. 2000;68(2):204-10.]. In another study, K. marxianus activity was totally inhibited in the presence of 5% whole slurry of barley straw, however, when the 14% (w/v) washed barley straw was used for fermentation, bioethanol production of K. marxianus reached to 30.2 g/L [3434 Tomás-Pejó E, Oliva JM, González A, Ballesteros I, Ballesteros M. Bioethanol production from wheat straw by the thermotolerant yeast Kluyveromyces marxianus CECT 10875 in a simultaneous saccharification and fermentation fed-batch process. Fuel [Internet]. 2009;88(11):2142-7. Available from: http://dx.doi.org/10.1016/j.fuel.2009.01.014
http://dx.doi.org/10.1016/j.fuel.2009.01...
]. Furthermore, in some previous reports, it was shown that the pretreatment of 20% washed biomass resulted in good ethanol performance inconsistency with our findings. Dong and coauthors (2018) [3535 Dong C, Wang Y, Zhang H, Leu SY. Feasibility of high-concentration cellulosic bioethanol production from undetoxified whole Monterey pine slurry. Bioresour Technol [Internet]. 2018;250:102-9. Available from: https://doi.org/10.1016/j.biortech.2017.11.029
https://doi.org/10.1016/j.biortech.2017....
], for instance, showed that the ethanol concentration of the 20% washed momentary pine slurry was 15.5% higher than non washed samples.

Higher theoretical ethanol yields and Qp values in all biomass loadings were determined when the AP was washed. The highest theoretical ethanol yield was 90.7% when the 20% washed AP was used. On the other hand, the theoretical ethanol yield was only 7.9% in the 20% whole slurry of AP. The maximum Qp value was found as 0.87 g/L.h in the presence of the washed fraction of AP. In the whole slurry of AP, Qp value decreased to 0.18 g/L.h. Similarly, the highest YP/S was obtained from the washed fraction of AP as 0.47 g/g, while the YP/S of the whole slurry of AP was 0.29 g/g (Table 3).

Furthermore, K. marxianus reached 68.8%, 79.3% of the theoretical ethanol yields in the presence of 5% and 10% washed fraction of AP, respectively. Same values at the whole slurry were 50.3%, 77.0% for 5% and 10% AP loading respectively. Qp values of the 5% and 10% washed fraction of AP were 0.33, 0.50 g/L.h. On the other hand, in the whole slurry of AP, these values were 0.17, 0.50 g/L.h, for the same initial AP loadings. K. marxianus yielded 0.36, and 0.43 g/g ethanol for the 5% and 10% washed fraction of AP. YP/S values for the whole slurry were 0.43 and 0.43 g/g in the presence of 5% and 10% AP, respectively (Table 3).

Table 3
Kinetic parameters of K. marxianus in the presence of increasing washed and whole slurry apricot pomace (Pretreatment conditions: 121 ºC with 1% H2SO4 for 15 min. Enzyme Loading: FPU/g cellulose. pH 4.8, T: 30 ºC).

In a previous report, the theoretical yield of washed samples of dilute acid pretreated wheat straw was found as 45% in Pichia stipitis, whereas unwashed sample's theoretical yield was only 39.5% [3636 Toquero C, Bolado S. Bioresource Technology Effect of four pretreatments on enzymatic hydrolysis and ethanol fermentation of wheat straw . Influence of inhibitors and washing. Bioresour Technol [Internet]. 2014;157:68-76. Available from: http://dx.doi.org/10.1016/j.biortech.2014.01.090
http://dx.doi.org/10.1016/j.biortech.201...
]. Liu and Chen [3737 Liu ZH, Chen HZ. Two-step size reduction and post-washing of steam exploded corn stover improving simultaneous saccharification and fermentation for ethanol production. Bioresour Technol [Internet]. 2017;223:47-58. Available from: http://dx.doi.org/10.1016/j.biortech.2016.10.049
http://dx.doi.org/10.1016/j.biortech.201...
] reported that theoretical ethanol yields ofSaccharomyces cerevisiae were 87% and 76% when the steam-exploded (1.5 MPa for 6 min) 20% washed and unwashed corn stover were used respectively in the presence of 15 FPU/g substrate. In another study, total inhibition was observed at theK. marxianuswhen the non washed wheat straw used. On the other hand, in the presence of 12% washed wheat straw, theoretical ethanol yield, Qp and YP/S values of theK. marxianus were calculated as 59.7%, 0.73 g/Lh and 0.30 g/g respectively [3838 Tomás-Pejó E, Fermoso J, Herrador E, Hernando H, Jiménez-Sánchez S, Ballesteros M, et al. Valorization of steam-exploded wheat straw through a biorefinery approach: Bioethanol and bio-oil co-production. Fuel. 2017;199:403-12.]. Similarly, in this part of the study, the highest theoretical ethanol yield, Qp and YP/S values, were found as 90.7%, 0.87 g/Lh and 0.47 g/g forK. marxianusrespectively in the presence of 20% washed fraction of AP.

Effect of enzyme loading on bioethanol production

It is important to reduce overall bioethanol production costs. By this context, determining the optimal enzyme loading is a critical step for the overall cost of the process [3939 Rivera EC, Rabelo SC, Dos Reis Garcia D, Maciel Filho R, Da Costa AC. Enzymatic hydrolysis of sugarcane bagasse for bioethanol production: Determining optimal enzyme loading using neural networks. J Chem Technol Biotechnol. 2010;85(7):983-92.]. In the current study, to determine the effect of increasing enzyme concentrations on bioethanol production, four different enzyme loadings (15, 30, 60, 120 FPU/g cellulose) were tested on 20% washed fraction of AP. Enzymatic hydrolysis was performed for 72 hours, and sugar concentrations of increased enzyme loadings were monitored periodically. Final sugar concentrations obtained after enzymatic hydrolysis with increasing enzyme concentrations were shown in Table 4. The initial sugar concentrations were found as 20.91 g/L, 24.17 g/L, 29.25 g/L and 32.64 g/L, at 15, 30, 60 and 120 FPU/g cellulose enzyme loadings, respectively at the end of the 24 hours of enzymatic hydrolysis and it was observed that sugar concentrations increased during the enzymatic hydrolysis day by day. Additionally, increased enzyme concentrations resulted in increased sugar concentrations. The highest sugar concentration was obtained in the presence of 120 FPU/g cellulose as 70.78 g/L. Sugar concentrations of the 15, 30 and 60 FPU/g cellulose were 41.17, 52.80 and 64.35 g/L, respectively. There was no significant difference between sugar concentrations of 60 FPU and 120 FPU enzyme contained groups.

Table 4
The effect of increasing enzyme loadings on sugar concentrations of washed apricot pomace (Pretreatment conditions: 121 ºC with 1% H2SO4 for 15 min. Biomass loading: 20% AP, pH: 4.8, T: 50 ºC).

Sugar profiles of AP with the increased enzyme loadings were given in Table 5 and glucose percentages of 20% AP, which hydrolyzed with 15 FPU, 30 FPU, 60 FPU and 120 FPU were found as 48.6%, 51.6%, 55.6% and 60.2%, respectively. According to the Table, high enzyme loadings such as 60 and 120 FPU/g cellulose resulted in significantly higher glucose amounts in comparison to 15 and 30 FPU/g cellulose. This situation can be attributed to excessive enzyme requirement of high biomass loadings [4040 Tengborg C, Galbe M, Zacchi G. Influence of enzyme loading and physical parameters on the enzymatic hydrolysis of steam-pretreated softwood. Biotechnol Prog. 2001;17(1):110-7.].

Table 5
The effect of increasing enzyme concentrations on relative sugar percentages of washed apricot pomace (Pretreatment conditions: 121 ºC with 1% H2SO4 for 15 min. Enzymatic hydrolysis conditions: 20% washed fraction of apricot pomace, pH: 4.8, T: 50 ºC).

In a study about pretreatment and enzymatic hydrolysis of rice straw, it was found that increased enzyme and biomass concentrations increased the sugar yields. In the presence of 15% biomass and 20 FPU/g, reducing sugar was found as 0.45 g/g biomass. On the other hand, when the enzyme concentrations were increased to 80 FPU/g in the same biomass loading, reducing sugar yield were found as 0.55 g/g. By this way, four times higher enzyme loading caused 22.0% higher sugar yield [4141 Sindhu R, Binod P, Janu KU, Sukumaran RK, Pandey A. Organosolvent pretreatment and enzymatic hydrolysis of rice straw for the production of bioethanol. World J Microbiol Biotechnol. 2012;28(2):473-83.]. Similarly, in our study, 120 FPU/g cellulose gave 34.0% higher sugar concentrations than 30 FPU/g cellulose.

Ethanol and reducing sugar concentrations of 20% washed AP media hydrolyzed with different enzyme loadings were shown in Figure 2. It was detected that ethanol concentrations increased with the increased enzyme loadings, and maximum ethanol concentrations were obtained at the end of the 24 hours. After 24 hours, ethanol concentrations decreased. It was also observed that 60 FPU/g cellulose and 120 FPU/g cellulose enzyme loading gave similar ethanol concentrations. The highest ethanol was detected as 30.09 g/L in the presence of 120 FPU/g cellulose. On the other hand, the ethanol concentration of the 60 FPU/g cellulose enzyme loading was 29.49 g/L. In 15 and 30 FPU/g cellulose enzyme loading, 19.93 and 25.07 g/L ethanol was found respectively. Narra and coauthors [4242 Narra M, James JP, Balasubramanian V. Simultaneous saccharification and fermentation of delignified lignocellulosic biomass at high solid loadings by a newly isolated thermotolerant Kluyveromyces sp. for ethanol production. Bioresour Technol [Internet]. 2015;179:331-8. Available from: http://dx.doi.org/10.1016/j.biortech.2014.11.116
http://dx.doi.org/10.1016/j.biortech.201...
] also reported that the highest ethanol concentrations were obtained in the presence of higher enzyme loadings. Researchers tested three different enzyme concentrations (6, 9, 12 FPU/g substrate) in rice straw, wheat straw and sugarcane bagasse for bioethanol production fromK. marxianushigher ethanol concentrations were observed at 9 FPU/g substrate and 12 FPU/g substrate than 6 FPU/g substrate.

In 120 FPU, ethanol and sugar concentrations were higher than 15, 30 and 60 FPU enzyme loadings (Figure 2). In a previous report, It was shown that increased enzyme loadings resulted in increased ethanol concentrations. The highest ethanol concentration was observed as 21.0 g/L from potato peel wastes at 6% (w/v) enzyme loading, which was the highest amount used [4343 Khawla BJ, Sameh M, Imen G, Donyes F, Dhouha G, Raoudha EG, et al. Potato peel as feedstock for bioethanol production: A comparison of acidic and enzymatic hydrolysis. Ind Crops Prod [Internet]. 2014;52:144-9. Available from: http://dx.doi.org/10.1016/j.indcrop.2013.10.025
http://dx.doi.org/10.1016/j.indcrop.2013...
].

The maximum theoretical ethanol yield was observed at 15 FPU/g cellulose as 94.7%. On the other hand, in the presence of 30, 60 and 120 FPU/g cellulose enzyme loadings,K. marxianusreached 92.9%, 89.6% and 83.2% of the theoretical yield, respectively. A slight decrease was observed at the theoretical ethanol yields with the increased enzyme loadings (Table 6).

A similar observation was reported previously by Han and coauthors [4444 Han M, Kim Y, Kim Y, Chung B, Choi GW. Bioethanol production from optimized pretreatment of cassava stem. Korean J Chem Eng. 2011;28(1):119-25.]. The authors found that in the presence of 20 FPU/g cellulose and 30 CBU/gβ-glucosidase enzyme loading, the initial glucose concentration of cassava stem was 12.62 g/L and the theoretical ethanol yield was 93.11%. On the other hand, theoretical yield decreased to 89.6% when initial glucose concentration increased to 15.51 g/L.

Contrary to theoretical yield, the highest volumetric productivity rate (Qp ) was detected in the presence of 120 FPU as 1.25 g/L.h because of its higher sugar concentration. Qp values of 15, 30 and 60 FPU/g cellulose were 0.83, 1.04 and 1.22 g/L.h, respectively (Table 6). Similarly, in 20% barley straw loading, which is enzymatically hydrolyzed, it was observed that the Qp value was 0.547 g/L.h. When enzyme loading was increased, the same value increased to 0.968 g/L.h [4545 Vargas F, Domínguez E, Vila C, Rodríguez A, Garrote G. Biorefinery Scheme for Residual Biomass Using Autohydrolysis and Organosolv Stages for Oligomers and Bioethanol Production. Energy and Fuels. 2016;30(10):8236-45.]. In another study, Rivera and coauthors [3939 Rivera EC, Rabelo SC, Dos Reis Garcia D, Maciel Filho R, Da Costa AC. Enzymatic hydrolysis of sugarcane bagasse for bioethanol production: Determining optimal enzyme loading using neural networks. J Chem Technol Biotechnol. 2010;85(7):983-92.] showed that the Qp value of the sugarcane bagasse hydrolyzed with 17.4 FPU/100 mL cellulase was 0.230 g/L.h. When the enzyme loading increased to the 90 FPU/100 mL, Qp was found as 0.273 g/L.h.

There was no significant difference between YP/S values of theK. marxianusin the presence of increased enzyme loadings. In a study about bioethanol production from cassava peel, YP/S was found as 0.37 g/g in the presence of 10% biomass loading which hydrolyzed with 100 FPU/g substrate enzyme, when the biomass loading increased to 20% and hydrolyzed with same enzyme concentration, YP/S was observed as 0.35 g/g [4646 Kongkiattikajorn J. Ethanol Production from Dilute-Acid Pretreated Cassava Peel by Fed-Batch Simultaneous Saccharification and Fermentation. Int J Comput Internet Manag. 2012;20(2):22-7.].

In a study in the literature, researchers found YP/S values as 0.461, 0.46 and 0.46 g/g respectively in the presence of 50, 100 and 150 g/L glucose supplemented sugarcane bagasse chips media [4747 Kumar S, Singh SP, Mishra IM, Adhikari DK. Continuous ethanol production by Kluyveromyces sp. IIPE453 immobilized on bagasse chips in packed bed reactor. J Pet Technol Altern Fuels. 2011;2(1):1-6.]. Theoretically, 0.51 g ethanol can be obtained from 1 g glucose. In the current study, the highest YP/S value was observed as 0.50 g/g in the growth media, which contains only AP as a sole carbon source. Therefore, our results depict that the fermentable sugars of AP were turned into ethanol effectively byK. marxianus(Table 6).

Table 6
Effect of increasing enzyme concentrations on kinetic parameters of K. marxianus (Pretreatment conditions: 121 ºC with 1% H2SO4 for 15 min. Biomass loading: 20% washed fraction of apricot pomace, pH: 4.8, T: 30 ºC).

CONCLUSIONS

In this study, AP was effectively hydrolyzed with enzymatically and evaluated for the bioethanol production. It is crucial to determine the suitable raw materials for the renewable energy industry. By this context, we examined the effect of pretreatment methods (whole slurry and washed fractions of AP) and enzyme concentrations on fermentation in order to increase bioethanol concentrations using byK. marxianus.The highest ethanol was obtained from the washed fraction of apricot pomace in the presence of 120 FPU as 30.09 g/L with the 1.25 g/ L.h volumetric productivity. On the other hand, in the presence of 60 FPU, 29.49 g/L ethanol was found with 1.22 g/L.h productivity, which is very close to those obtained from 120 FPU. Furthermore, the highest theoretical ethanol yield and YP/S were found as 94.7% and 0.50 g/g in the presence of 15 FPU, respectively. Our results showed that AP could be a suitable feedstock for commercially bioethanol production because of its high bioethanol production capacity.

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  • Funding:

    This work was supported by [Ankara University Research Foundation] under grant [19H0430002].

Edited by

Editor-in-Chief:

Alexandre Rasi Aoki

Associate Editor:

Ana Cláudia Barana

Publication Dates

  • Publication in this collection
    13 Sept 2021
  • Date of issue
    2021

History

  • Received
    13 Dec 2020
  • Accepted
    25 May 2021
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