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Iron Doped-ZrSiO4: Structural, Microstructural and Vibrational Characterization

Abstract

Fex-ZrSiO4 is known for the applications in the ceramic industry such as ceramic pigment. In this article, we focus our attention to the structural, microstructural and vibrational changes of Fex-ZrSiO4 from free-mineralizer precursors, treated at different temperatures in the range of 1100-1600 °C. The refinements of X-ray diffraction patterns show that Fe3+ cations were distributed into tetrahedral sites replacing Si4+. The evolution of the shape distribution analyzed by transmission electron microscopy, reveal a polyhedral morphology at 1100 °C during 3h. In comparison, well-rounded and homogeneous particle size was determined in the sample heated at 1600 °C during 24 h. On the other hand, it was observed that increase the content of iron and the increased heat treatment (temperature and time) both plays an important effect on the observed Raman results. The profile line deconvolution applied through the ν3 vibration of the SiO4 group shows a spectral change similar to that seen in radiation-damaged zircon: a decrease in frequency and increase in bandwidth.

Keywords:
ceramic pigments; zircon; Rietveld; Raman


1 Introduction

Electronic and vibrational properties of nanometric doped zirconium silicate (ZrSiO4) are of considerable interest because of the large number of applications of this compound. ZrSiO4, commonly called zircon is widely used in the ceramic, foundry and refractory industries, Zircon adopts a garnet-related structure (Figure 1) having lattice parameters a = 6.607(1) Å; c = 5.982(1) Å, Z = 4[11 Berry FJ, Eadon D, Holloway J and Smart LE. Iron doped zirconium silicate. Part 1: the location of iron. Journal of Materials Chemistry. 1996; 6(2):221-225. http://dx.doi.org/10.1039/jm9960600221.
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]. The zircon structure can be described as built of chains of alternating edge-sharing SiO4 tetrahedra and ZrO8 triangular dodecahedra extending parallel to the c-axis, which are joined laterally by edge-sharing dodecahedra44 Robinson K, Gibbs GV and Ribbe PH. The structure of zircon: a comparison with garnet. American Mineralogist. 1971; 56:782-790.

5 Hazen RM and Finger LW. Crystal structure and compressibility of zircon at high pressure. American Mineralogist. 1979; 64:196-201.
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. This oxide exhibits low thermal expansion77 Mori T, Yamamura H, Kobayashi H and Mitamura T. Preparation of high-purity ZrSiO powder using sol-gel processing and mechanical properties of the sintered body. 4Journal of the American Ceramic Society. 1992; 75(9):2420-2426. http://dx.doi.org/10.1111/j.1151-2916.1992.tb05594.x.
http://dx.doi.org/10.1111/j.1151-2916.19...
, low thermal conductivity, and high resistance to thermal shock77 Mori T, Yamamura H, Kobayashi H and Mitamura T. Preparation of high-purity ZrSiO powder using sol-gel processing and mechanical properties of the sintered body. 4Journal of the American Ceramic Society. 1992; 75(9):2420-2426. http://dx.doi.org/10.1111/j.1151-2916.1992.tb05594.x.
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, as well as good corrosion resistance (for example, against glass melts, slag and liquid metal alloys). Furthermore, a large variety of transition and/or rare-earth metal cations can be incorporated into the host lattice. It is for this reason that zircon is often considered as a natural host material for the storage of radioactive waste material88 Ewing RC and Lutze W. Disposing of plutonium. Science. 1997; 275(5301):737-741. http://dx.doi.org/10.1126/science.275.5301.737a.
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9 Ewing RC. Nuclear waste forms for actinides. Proceedings of the National Academy of Sciences of the United States of America. 1999; 96(7):3432-3439. http://dx.doi.org/10.1073/pnas.96.7.3432. PMid:10097054.
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. ZrSiO4 is also considered as a promising alternative to silicon oxide as the gate dielectric material in metal-oxide semiconductor devices because of its high permittivity1212 Smirnov MB, Sukhomlinov SV and Smirnov SK. Vibrational spectrum of reidite ZrSiO4from first principles. Physical Review B: Condensed Matter and Materials Physics. 2010; 82(9):0943071. http://dx.doi.org/10.1103/PhysRevB.82.094307.
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.

Figure 1
A schematic representation of garnet-type crystal structure of ZrSiO4. The chains of alternating edge-sharing SiO4 tetrahedra and ZrO8 dodecahedra projected on (001) and showing the edge sharing between dodecahedra. This representation was obtained by CIF file of Fullprof and it was plotted by Diamond 3.21 software.

For Fe doped-ZrSiO4 compound, it is vital interest to gain a fundamental understanding of the influence of size and shape morphology; aggregation of several particles leading to defects in the structure of particles and improvement of crystallinity, which mediate the oxygen ion transport, on the functional properties. In the last decade, several authors have studied different topics referred to the structural and chemical characteristics of Fe-ZrSiO4[1010 Burakov BE, Hanchar JM, Zamoryanskaya MV, Garbuzov VM and Zirlin VA. Synthesis and investigation of Pu-doped single crystal zircon, (Zr, Pu)SiO. 4Radiochimica Acta. 2002; 89:1-3.

11 Ewing RC, Lutze W and Weber W. Zircon: a host-phase for the disposal of weapons plutonium. Journal of Materials Research. 1995; 10(02):243-246. http://dx.doi.org/10.1557/JMR.1995.0243.
http://dx.doi.org/10.1557/JMR.1995.0243...

12 Smirnov MB, Sukhomlinov SV and Smirnov SK. Vibrational spectrum of reidite ZrSiO4from first principles. Physical Review B: Condensed Matter and Materials Physics. 2010; 82(9):0943071. http://dx.doi.org/10.1103/PhysRevB.82.094307.
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21 Cappelletti G, Ardizzone S, Fermo P and Gilardoni S. The influence of iron content on the promotion of the zircon structure and the optical properties of pink coral pigments. Journal of the European Ceramic Society. 2005; 25(6):911-917. http://dx.doi.org/10.1016/j.jeurceramsoc.2004.04.023.
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22 Ozel E and Turan S. Production of coloured zircon pigments from zircón. Journal of the European Ceramic Society. 2007; 27(2-3):1751-1757. http://dx.doi.org/10.1016/j.jeurceramsoc.2006.05.008.
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23 Pyon K-R and Lee B-H. Effect of iron content and annealing temperature on the color characteristics of Fe-ZrSiO coral pink pigments synthesized by Sol-gel method. 4Journal of the Ceramic Society of Japan. 2009; 117(1363):258-263. http://dx.doi.org/10.2109/jcersj2.117.258.
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]. The mechanism of formation, the chemical state, and location of Fe cation in the zircon structure, the actual presence of segregated hematite and dissociation of zircon2525 Kaiser A, Lobert M and Telle R. Thermal stability of zircon (ZrSiO4). Journal of the European Ceramic Society. 2008; 28(11):2199-2211. http://dx.doi.org/10.1016/j.jeurceramsoc.2007.12.040.
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26 Alahakoon WPCM, Burrows SE, Howes AP, Karunaratne BSB, Smith ME and Dobedoe RS. Fully densified zircon co-doped with iron and aluminium prepared by sol-gel processing. Journal of the European Ceramic Society. 2010; 30(12):2515-2523. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.05.011.
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-2727 Kock LD, Lekgoathi MDS, Snyders E, Wagener JB, Nel JT and Havenga JL. The determination of percentage dissociation of zircon (ZrSiO4) to plasma-dissociated zircon (ZrO2•SiO) by Raman spectroscopy. 2Journal of Raman Spectroscopy : JRS. 2012; 43(6):769-773. http://dx.doi.org/10.1002/jrs.3090.
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have been considered as main topics. In this context, our work over the last few years has been to develop Fe-containing zircon solid solution materials from free-mineralizer precursors with new potential applications, as for instance in electrocatalytic processes2828 Herrera G, Montoya N, Doménech-Carbó A and Alarcón J. Synthesis, characterization and electrochemical properties of iron-zirconia solid solution nanoparticles prepared using a sol-gel technique. Physical Chemistry Chemical Physics. 2013; 15(44):19312-19321. http://dx.doi.org/10.1039/c3cp53216j. PMid:24121534.
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,2929 Doménech-Carbó A, Herrera G, Montoya N, Pardo P, Alarcón J, Doménech-Carbó T, et al. Solid state electrochemistry of iron-doped zircon and zirconia materials. Journal of the Electrochemical Society. 2014; 161:H539-H546. http://dx.doi.org/10.1149/2.0751409jes.
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.

Nasdala et al.3030 Nasdala L, Irmer G and Wolf D. The degree of metamictization in zircon a Raman spectroscopic study. European Journal of Mineralogy. 1995; 7(3):471-478. http://dx.doi.org/10.1127/ejm/7/3/0471.
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31 Nasdala L, Irmer G and Jonckheere R. Metamictisation of natural zircon: accumulation versus thermal annealing of radioactivity-induced damage. Contributions to Mineralogy and Petrology. 2002; 143(6):758-765. http://dx.doi.org/10.1007/10.1007/s00410-002-0380-7.
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32 Nasdala L, Zhang M, Kempe U, Panczer G, Gaft M, Andrut M, et al. Spectroscopic methods applied to zircon. Reviews in Mineralogy and Geochemistry. 2003; 53(1):427-467. http://dx.doi.org/10.2113/0530427.
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-3333 Nasdala L, Miletich R, Ruschel K and Váczi T. Raman study of radiation-damaged zircon under hydrostatic compression. Physics and Chemistry of Minerals. 2008; 35(10):597-602. http://dx.doi.org/10.1007/s00269-008-0251-5.
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have introduced Raman spectroscopy as a method to estimate quantitatively the degree of radiation damage in zircon. In particular, the peak profile of Raman ν3 (SiO4) band at approximately 1,000 cm–1 has been used to predict the thermal history of zircon, and this one quantifies the degree of short order around the fourfold Si sites. Nasdala et al.3434 Nasdala L, Wenzel M, Vavra G, Irmer G, Wenzel T and Kober B. Metamictisation of natural zircon: accumulation versus thermal annealing of radioactivity-induced damage. Contributions to Mineralogy and Petrology. 2001; 141(2):125-144. http://dx.doi.org/10.1007/s004100000235.
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used the width to estimate the possible thermal history of natural zircons, whereas Geisler et al.3535 Geisler T, Pidgeon RT, van Bronswijk W and Pleysier R. Kinetics of thermal recovery and recrystallization of partially metamict zircon: a Raman spectroscopic study. European Journal of Mineralogy. 2001; 13(6):1163-1176. http://dx.doi.org/10.1127/0935-1221/2001/0013-1163.
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proposed the use of both the width and frequency to trace potential thermal alterations. They showed that Raman spectra clearly shift towards lower wavenumbers and broaden, which reflects the loss of short-range order and the general expansion of the lattice. The FWHM (full width at half maximum) of the internal ν3 mode was found to increase most sensitively with increasing radiation damage. It increases from 2 cm–1 for well-crystallized (i.e., undamaged) to well above 30 cm–1 for strongly radiation-damaged zircon.

Based on these facts, the motivation of the present work is to investigate and demonstrate that the increase of Fe content in ZrSiO4 prepared by the sol-gel technique plays an important role over size effects during the heat treatments and it has an important influence on the intensity, shift symmetry and bandwidth of the Raman results. The first goal was to prepare a series of Fex–ZrSiO4 solid solutions from free-mineralizer precursors with increasing content of Fe. The gels were annealed at 1100 °C during 3h, 1200 °C during 3 h and 1600 °C during 24 h. The last temperature and holding time was selected to improve the densification of the material. Our second purpose was to estimate the solubility limit of iron in the zircon structure (in particular in the sample heated at 1600 °C) and compare and elucidate the crystal parameters of the samples by the X-ray diffraction (XRD) Rietveld refinements. The particle size evolution was monitored by transmission electron microscopy (TEM) as the Fe concentration increased. In the third goal, the Raman investigations are motivated by the close relation between the asymmetric broadening of Raman peaks with the crystal-chemical effects such as the tetrahedral distortion determined by the XRD Rietveld refinements.

2 Experimental Procedure

2.1 Samples preparation

Gels with stoichiometry, Fex–ZrSiO4, where x = 0, 0.02, 0.05, 0.07, 0.1 and 0.125 were prepared by the sol–gel liquid phase route, using zirconium n-propoxide (ZnP, Zr(OC3H7)4) tetraethylorthosilicate (TEOS, Si(OC2H5)4) and iron acetylacetonate (Fe(AcAc)3, FeC15H24O6), as sources for Zr, Si and Fe, respectively. Details of synthesis and structure analysis can be found elsewhere3636 Herrera G, Montoya N and Alarcón J. Synthesis and characterization of iron‐doped ZrSiO4 solid solutions from gels. Journal of the American Ceramic Society. 2011; 94(12):4247-4255. http://dx.doi.org/10.1111/j.1551-2916.2011.04808.x.
http://dx.doi.org/10.1111/j.1551-2916.20...
,3737 Herrera G, Montoya N and Alarcón J. Microstructure of Fe–ZrSiO4 solid solutions prepared from gels. Journal of the European Ceramic Society. 2012; 32(1):227-234. http://dx.doi.org/10.1016/j.jeurceramsoc.2011.08.014.
http://dx.doi.org/10.1016/j.jeurceramsoc...
.

2.2 Characterization techniques

X-ray powder diffraction analysis (Model AXS D5005 Bruker) was performed using a graphite monochromatic CuKα radiation. The diffractograms were run with a step size of 0.02° 2θ and a counting time of 10 sec. Lattice constants and other structural parameters of zircon phase were determined by refinement with the Rietveld technique using Fullprof98[3838 Rodriguez-Carvajal J. FULLPROF: a program for rietveld refinement and pattern matching analysis. In: Abstracts of the Satellite Meeting on Powder Diffraction of the XV Congress of the International Union of Crystallography; 1990; Toulouse, France. Toulouse: IUCr; 1990. p. 127.] available in the software package Winplotr3939 Rodriguez-Carvajal J and Roisnel T. Fullprof.98 and WinPLOTR New Windows 95/NT applications for diffraction. Newsletter. 1998; 20:35-36.. The Rietveld refinement involved the following parameters: scale factor; zero displacement correction; unit cell parameters; peak profile parameters using a pseudo-Voigt function; and overall temperature factor. The starting structural parameters and atomic positions of tetragonal zirconia4040 Teufer G. The crystal structure of tetragonal ZrO. 2Acta Crystallographica. 1962; 15(11):1187. http://dx.doi.org/10.1107/S0365110X62003114.
http://dx.doi.org/10.1107/S0365110X62003...
, monoclinic zirconia4141 Smith DK and Newkirk HW. The crystal structure of baddeleyite (monoelinie ZrOz) and its relation to the polymorphism of ZrO. 2Acta Crystallographica. 1965; 18(6):983-991. http://dx.doi.org/10.1107/S0365110X65002402.
http://dx.doi.org/10.1107/S0365110X65002...
, hematite4242 Blake RL, Hessevick RE, Zoltai T and Finger LW. Refinement of the hematite structure. American Mineralogist. 1966; 51:123-129. and of zircon-type crystal structure77 Mori T, Yamamura H, Kobayashi H and Mitamura T. Preparation of high-purity ZrSiO powder using sol-gel processing and mechanical properties of the sintered body. 4Journal of the American Ceramic Society. 1992; 75(9):2420-2426. http://dx.doi.org/10.1111/j.1151-2916.1992.tb05594.x.
http://dx.doi.org/10.1111/j.1151-2916.19...

8 Ewing RC and Lutze W. Disposing of plutonium. Science. 1997; 275(5301):737-741. http://dx.doi.org/10.1126/science.275.5301.737a.
http://dx.doi.org/10.1126/science.275.53...
-99 Ewing RC. Nuclear waste forms for actinides. Proceedings of the National Academy of Sciences of the United States of America. 1999; 96(7):3432-3439. http://dx.doi.org/10.1073/pnas.96.7.3432. PMid:10097054.
http://dx.doi.org/10.1073/pnas.96.7.3432...
, were taken from the literature. They were also refined and plotted with Diamond 3.21[4343 Bergerhoff G, Berndt M and Brandenburg K. Evaluation of crystallographic data with the program DIAMOND. Journal of Research of the National Institute of Standards and Technology. 1996; 101(3):221-225. http://dx.doi.org/10.6028/jres.101.023.
http://dx.doi.org/10.6028/jres.101.023...
] as shown in Figure 1. The morphology of iron-containing zirconia and zircon particles was also examined using transmission electron microscopy (Model 1010, Jeol Ltd., Tokyo, Japan) at an accelerating voltage of 100 kV. Samples were crushed and dispersed in absolute ethyl alcohol and drops of the dispersion were transferred to a specimen copper grid carrying a lacey carbon film. Particle size analyses were carried out by using the Image J software4444 Rasband WS. ImageJ. Bethesda: U.S. National Institutes of Health. Available from: <http://imagej.nih.gov/ij>. Access in: 13 Aug. 2015.
http://imagej.nih.gov/ij...
. The Raman spectra were recorder with spectral windows of 3500-100 cm–1 in a high performance dispersive Raman Jasco NRS-3100 spectrometer. A L1200/B500 nm grating dispersed the radiation onto a TE-cooled CCD detector. The spectra were excited with a 632.8 nm radiation from a He-Ne ion laser. The laser beam was focused on the sample with an acquisition time of 10 sec. Profile line deconvolution was performed following the approach as described by Presser & Glotzbach4545 Presser V and Glotzbach C. Metamictization in zircon: Raman investigation following a Rietveld approach. Part II: Sampling depth implication and experimental data. Journal of Raman Spectroscopy. 2009; 40(5):499-508. http://dx.doi.org/10.1002/jrs.2154.
http://dx.doi.org/10.1002/jrs.2154...
. For the undoped sample we determined the true Raman bandwidth to be 3.3 ± 0.1 cm−1. This value falls within the range of the reported values by Presser & Glotzbach4545 Presser V and Glotzbach C. Metamictization in zircon: Raman investigation following a Rietveld approach. Part II: Sampling depth implication and experimental data. Journal of Raman Spectroscopy. 2009; 40(5):499-508. http://dx.doi.org/10.1002/jrs.2154.
http://dx.doi.org/10.1002/jrs.2154...
and Gucsik et al.4646 Gucsik A, Zhang M, Koeberl C, Salje EKH, Redfern SAT and Pruneda JM. Infrared and Raman spectra of ZrSiO4 experimentally shocked at high pressures. Mining Magazine. 2004; 68(5):801-811. http://dx.doi.org/10.1180/0026461046850220.
http://dx.doi.org/10.1180/00264610468502...
.

3 Results and Discussion

3.1 X-ray powder diffraction and the Rietveld refinement

The first step of this study was to characterize the thermal stability of Fex-ZrSiO4 reactions up to 1600 °C. Figure 2 shows the evolution of X-ray diffraction results for the powders of Fe0.1-ZrSiO4 heated at different temperatures. In panel (a) one can observe an important contribution of tetragonal zirconia (t-ZrO2), hematite and zircon phases on the sample heated at 1100 °C during 3 h. The XRD pattern obtained at 1200 °C during 3 h shows the decrease in the intensity of the reflections attributed to the t-ZrO2; the hematite phase still remains and it is indicated by an asterisk in panel (b). Panel (c) shows the XRD for the sample obtained at 1600 °C during 24 h. In this XRD pattern, one can observe the Rietveld refinement profile, the residual profile and the vertical lines (Bragg positions) related to zircon. According to Alahakoon et al.2626 Alahakoon WPCM, Burrows SE, Howes AP, Karunaratne BSB, Smith ME and Dobedoe RS. Fully densified zircon co-doped with iron and aluminium prepared by sol-gel processing. Journal of the European Ceramic Society. 2010; 30(12):2515-2523. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.05.011.
http://dx.doi.org/10.1016/j.jeurceramsoc...
, the presence of monoclinic zirconia (m-ZrO2) indicates that zircon is slightly dissociated at this time and temperature2525 Kaiser A, Lobert M and Telle R. Thermal stability of zircon (ZrSiO4). Journal of the European Ceramic Society. 2008; 28(11):2199-2211. http://dx.doi.org/10.1016/j.jeurceramsoc.2007.12.040.
http://dx.doi.org/10.1016/j.jeurceramsoc...
. At this stage, the reflection due to t-ZrO2 disappearing, confirms the theory that zircon is formed from amorphous silica and m-ZrO2[2626 Alahakoon WPCM, Burrows SE, Howes AP, Karunaratne BSB, Smith ME and Dobedoe RS. Fully densified zircon co-doped with iron and aluminium prepared by sol-gel processing. Journal of the European Ceramic Society. 2010; 30(12):2515-2523. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.05.011.
http://dx.doi.org/10.1016/j.jeurceramsoc...
]. Furthermore, at this stage, relatively sharp reflections of hematite crystal phase are resolved in XRD. The detailed structural parameters and goodness of fit between the observed and calculated profiles at selected temperatures are given in Table 1. One can observe from the Rietveld refinement results that a small portion of Fe crystallizes as hematite.

Figure 2
(a) X-ray powder diffraction data for the sample with Fe0.1-ZrSiO4 heated at 1100 °C during 3 h (♦ is tetragonal ZrO2). (b) XRD data for the same composition heated at 1200 °C during 3 h (* is hematite). (c) Rietveld refined X-ray diffraction pattern for the sample with Fe0.1-ZrSiO4 powders obtained after the heat treatments at 1600 °C during 24 h. This figure shows the observed intensity (Yobs), the calculated intensity (Ycalc) and the difference between observed and calculated intensities (Yobs - Ycalc) and the vertical lines represents the Bragg positions, (↓ is monoclinic ZrO2).
Table 1
Crystallographic data and results of Rietveld refinement of X-ray diffraction patterns for Fe0.1-ZrSiO4 heated at different temperatures.

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,4848 Ocaña M, Fórnes V and Serna CJ. A simple procedure for the preparation of spherical oxide particles by hydrolysis of aerosols. Ceramics International. 1992; 18(2):99-106. http://dx.doi.org/10.1016/0272-8842(92)90038-F.
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iron must play some role as catalyzer in the zircon formation. Thus, the complete formation of zircon takes place over the range of temperatures between around 1100 °C and 1600 °C depending on the nominal amount of iron. The Rietveld refinements of XRD patterns allowed us to monitor the local distortions of the oxygen around the cations. Table 2 summarized the selected interatomic distances for the samples obtain at 1600 °C during 24 h. In order to perform the calculation we used the structural parameters obtained from Rietveld refinements of the XRD data (CIF file) using Bond Str subprogram in Fullprof4949 Rodriguez-Carvajal J. Recent advances in magnetic structure determination by neutron powder diffraction. Physica B, Condensed Matter. 1993; 192(1-2):55-69. http://dx.doi.org/10.1016/0921-4526(93)90108-I.
http://dx.doi.org/10.1016/0921-4526(93)9...
. One can observe in Table 2 that the selected interatomic distances reveal a gradual increase in the SiO4 tetrahedra with increasing iron content up to the sample with 0.07 mol of iron per mol of zircon. On the other hand, one can observe an apparent anomalous variation of the O-O distances.

Table 2
Selected interatomic distances (A) for Fex-ZrSiO4 powders heated at 1600 °C during 24 h.

Figure 3 shows the evolution of the lattice volume against the Fe nominal content in Fex–ZrSiO4 solid solutions heated at 1600 °C during 24 h. This behavior is similar to the one reported previously for the samples heated at 1100 °C or 1200 °C[3636 Herrera G, Montoya N and Alarcón J. Synthesis and characterization of iron‐doped ZrSiO4 solid solutions from gels. Journal of the American Ceramic Society. 2011; 94(12):4247-4255. http://dx.doi.org/10.1111/j.1551-2916.2011.04808.x.
http://dx.doi.org/10.1111/j.1551-2916.20...
]. From these results, it can be inferred that the solubility limit is higher than 0.07 mol of iron per mol of zircon (~3.0 wt. % as Fe2O3). However, it must be lower than 0.1 mol of Fe (~4.2 wt. % as Fe2O3) because in the sample Fe0.1–ZrSiO4, hematite is detected as a secondary phase and also a small decrease in its lattice volume. The change of lattice parameters, as the iron content increases in the solid solution, is consistent with the idea of expansion of the lattice, as a larger ion substitutes a small ion. The observed increase in lattice parameters can be understood by assuming that Fe3+ replaces Si4+ in tetrahedral sites. The larger ionic radius of Fe3+ compared with Si4+ causes the progressive increase of the unit cell parameters with increasing substitution3636 Herrera G, Montoya N and Alarcón J. Synthesis and characterization of iron‐doped ZrSiO4 solid solutions from gels. Journal of the American Ceramic Society. 2011; 94(12):4247-4255. http://dx.doi.org/10.1111/j.1551-2916.2011.04808.x.
http://dx.doi.org/10.1111/j.1551-2916.20...
,5050 Shannon RD. Revised effective ionic radii and systematic studies of interatomie distances in halides and chaleogenides. Acta Crystallographica. Section A, Crystal Physics, Diffraction, Theoretical and General Crystallography. 1976; 32(5):751-767. http://dx.doi.org/10.1107/S0567739476001551.
http://dx.doi.org/10.1107/S0567739476001...
. However, it is to be noted that for reaching electroneutrality in the formation of the Fe-doped zircon solid solution, some oxygen vacancies should be produced. Thus, the probable mechanism could be written out as Si4+ → Fe3+ + ½O2-. Furthermore, the simultaneous creation of anion vacancies would be in agreement with the small increase of lattice volume in the Fe-doped zircon series of samples. An alternative simple mechanism of solid solution formation involving the substitution of Zr4+ by Fe3+ does not seem to be operative because the difference of ionic radius of Zr+4 and Fe3+ and the simultaneous oxide vacancies creation would give rise to a large decrease in doped-zircon lattice parameters. Carreto et al.5151 Carreto E, Piña C, Arriola H, Barahona A C, Nava N and Castaño V. Mössbauer study of the structure of Fe – zircon system. Journal of Radioanalytical and Nuclear Chemistry. 2001; 250(3):453-458. http://dx.doi.org/10.1023/A:1017988720055.
http://dx.doi.org/10.1023/A:101798872005...
studied the preparation of Fe–zircon pigments by the ceramic method adding LiF as mineralizer and reported results on the Fe–zircon solid solution formation5151 Carreto E, Piña C, Arriola H, Barahona A C, Nava N and Castaño V. Mössbauer study of the structure of Fe – zircon system. Journal of Radioanalytical and Nuclear Chemistry. 2001; 250(3):453-458. http://dx.doi.org/10.1023/A:1017988720055.
http://dx.doi.org/10.1023/A:101798872005...
,5252 Cortés EC, Fuente JAM, Moreno JM, Pérez CP, Cordoncillo EC and Castelló JBC. Solid-solution formation in the synthesis of Fe–zircon. Journal of the American Ceramic Society. 2004; 87(4):612-616. http://dx.doi.org/10.1111/j.1551-2916.2004.00612.x.
http://dx.doi.org/10.1111/j.1551-2916.20...
. They found that only a small fraction of iron, about 2.5 mol %, was hosted in the zircon structure. Strikingly, the trend in the lattice volume variation of Fe–ZrSiO4 solid solutions with increasing the Fe nominal content found by those authors is opposite to the one reported in this work, that is, the lattice volume exhibits a contraction on incorporating the Fe into the zircon lattice. These changes in lattice parameters for samples heated at 1600 °C could be caused by the dissociation of zircon2525 Kaiser A, Lobert M and Telle R. Thermal stability of zircon (ZrSiO4). Journal of the European Ceramic Society. 2008; 28(11):2199-2211. http://dx.doi.org/10.1016/j.jeurceramsoc.2007.12.040.
http://dx.doi.org/10.1016/j.jeurceramsoc...
,2626 Alahakoon WPCM, Burrows SE, Howes AP, Karunaratne BSB, Smith ME and Dobedoe RS. Fully densified zircon co-doped with iron and aluminium prepared by sol-gel processing. Journal of the European Ceramic Society. 2010; 30(12):2515-2523. http://dx.doi.org/10.1016/j.jeurceramsoc.2010.05.011.
http://dx.doi.org/10.1016/j.jeurceramsoc...
. This dissociation will be subjected for a further characterization work.

Figure 3
Evolution of lattice volume of Fex–ZrSiO4 solid solutions heated at 1600 °C during 24 h as a function of the nominal content of Fe (x).

3.2 Transmission electron microscopy

As a second step, transmission electron micrographs of Fe0.1-ZrSiO4 powders without any etching to remove the amorphous silica were collected. Three representative micrographs are show in Figure 4a-c. In Figure 4a it can be observed that the powders heated at 1100 °C during 3 h, the non-aggregated particles shows a small quasi-spherical particles and polyhedral-shape particles. The particle size distribution was determined over the analysis (histograms) of five micrographs. The results show a bimodal particle size distribution center at 11 ± 2 nm and 35 ± 2 nm, respectively. TEM micrograph of Fe0.1–ZrSiO4 powders heated at 1200 °C during 3 h is display in Figure 4b. As can be seen an arrangement of quasi-spherical particles with the average size around 19 ± 2 nm is observed. At this stage, it seems that the amount of dopant plays an important role in the particle size and shape distribution. We also may assume that almost all previous non-crystalline parts of the sample are recrystallizing at this stage, in favor of the remnant ZrO2. Figure 4c shows the TEM micrograph for the powders heated at 1600 °C during 24 h. The increase of the heat treatment gives rise to a decrease of zircon particle size. The results shows well-rounded particles exhibiting a particle size distribution center at 29 ± 1 nm.

Figure 4
TEM micrographs evolution of Fe0.1–ZrSiO4 powders obtained at different temperatures and their respective particle size histogram: (a) Powders heated at 1100 °C during 3 h. (b) Powders heated at 1200 °C during 3 h. (c) Powders heated at 1600 °C during 24 h.

3.3 Raman spectroscopy

The next objective was to characterize the Raman evolution for Fex-ZrSiO4 powders in order to monitor the structural changes. Figure 5 shows the evolution of the Raman spectra obtained for Fe0.1–ZrSiO4 powders heated at different temperatures. Panel (a) of Figure 5 shows the Raman spectrum after a heat treatment at 1100 °C during 3 h, this result supports the interpretation of XRD showed in Figure 3a. The space group for zircon (ZrSiO4) is I41/amd, Z=4, D194h, No. 141[5353 Miller SA, Caspers HH and Rast HE. Lattice vibrations of Yttrium Vanadate. Physical Review. 1968; 168(3):964-969. http://dx.doi.org/10.1103/PhysRev.168.964.
http://dx.doi.org/10.1103/PhysRev.168.96...
] and from group theory considerations, 12 Raman active modes are predicted (2A1g + 4 B1g + B2g + 5Eg)5454 Nicola JH and Rutt HN. A comparative study of zircon (ZrSiO) and hafnon (HfSiO) Raman spectra. 44Journal of Physics. C. Solid State Physics. 1974; 7(7):1381-1386. http://dx.doi.org/10.1088/0022-3719/7/7/029.
http://dx.doi.org/10.1088/0022-3719/7/7/...

55 Dawson P, Hargreave MM and Wilkinson GR. The vibrational spectrum of zircon (ZrSiO4). Journal of Physics. C. Solid State Physics. 1971; 4(2):240-256. http://dx.doi.org/10.1088/0022-3719/4/2/014.
http://dx.doi.org/10.1088/0022-3719/4/2/...

56 Gazzoli D, Mattei G and Valigi M. Raman and X-ray investigations of the incorporation of Ca2+ and Cd2+ in the ZrO structure. 2Journal of Raman Spectroscopy. 2007; 38(7):824-831. http://dx.doi.org/10.1002/jrs.1708.
http://dx.doi.org/10.1002/jrs.1708...

57 Porto SPS and Krishnan RS. Raman effect of corundum. The Journal of Chemical Physics. 1967; 47(3):1009-1012. http://dx.doi.org/10.1063/1.1711980.
http://dx.doi.org/10.1063/1.1711980...

58 Bhagavantam S and Venkatarayudu T. Raman effect in relation to crystal structure. Proceedings of the Indian Academy of Sciences - Section A. 1939; 10:224-258.

59 Faria DLA, Silva SV and Oliveira MT. Raman microspectroscopy of some iron oxides and oxyhydroxides. Journal of Raman Spectroscopy. 1997; 28(11):873-878. http://dx.doi.org/10.1002/(SICI)1097-4555(199711)28:11<873::AID-JRS177>3.0.CO;2-B.
http://dx.doi.org/10.1002/(SICI)1097-455...

60 Jubb AM and Allen HC. Vibrational spectroscopic characterization of hematite, maghemite, and magnetite thin films produced by vapor deposition. ACS Applied Materials & Interfaces. 2010; 2(10):2804-2812. http://dx.doi.org/10.1021/am1004943.
http://dx.doi.org/10.1021/am1004943...
-6161 Kozlova AP, Sugiyama S, Kozlov AI, Asakura K and Iwasawa Y. Iron-oxide supported gold catalysts derived from gold-phosphine complex Au(PPh3)(NO): state and structure of the support. 3Journal of Catalysis. 1998; 176(2):426-438. http://dx.doi.org/10.1006/jcat.1998.2069.
http://dx.doi.org/10.1006/jcat.1998.2069...
. According to Nicola & Rutt5454 Nicola JH and Rutt HN. A comparative study of zircon (ZrSiO) and hafnon (HfSiO) Raman spectra. 44Journal of Physics. C. Solid State Physics. 1974; 7(7):1381-1386. http://dx.doi.org/10.1088/0022-3719/7/7/029.
http://dx.doi.org/10.1088/0022-3719/7/7/...
and Dawson et al.5555 Dawson P, Hargreave MM and Wilkinson GR. The vibrational spectrum of zircon (ZrSiO4). Journal of Physics. C. Solid State Physics. 1971; 4(2):240-256. http://dx.doi.org/10.1088/0022-3719/4/2/014.
http://dx.doi.org/10.1088/0022-3719/4/2/...
, the most intensive Raman bands of zircon, which lie in the wavenumber range 350-450 cm–1 and around 1000 cm–1, must be interpreted as internal vibrations of the SiO4 units. Intense external lattice vibrations (rotational and translational) occur in the range 200-230 cm–1. On the other hand, zirconium oxide (ZrO2) exists in three polymorphic forms, namely: (1) monoclinic, which has space group P21/b (C52h) and Z = 4. It has 18 Raman active modes 9Ag + 9Bg; (2) the tetragonal phase (ZrO2), space group P42/mnc (D154h) and Z = 2. It has six Raman active modes, A1g + 2 B1g + 3Eg; and (3) the cubic phase, space group Fm3m (O5h), Z = 4 with only one Raman active mode5656 Gazzoli D, Mattei G and Valigi M. Raman and X-ray investigations of the incorporation of Ca2+ and Cd2+ in the ZrO structure. 2Journal of Raman Spectroscopy. 2007; 38(7):824-831. http://dx.doi.org/10.1002/jrs.1708.
http://dx.doi.org/10.1002/jrs.1708...
. Hematite belongs to the D63d crystal space group and seven phonon lines are expected in the Raman spectrum5555 Dawson P, Hargreave MM and Wilkinson GR. The vibrational spectrum of zircon (ZrSiO4). Journal of Physics. C. Solid State Physics. 1971; 4(2):240-256. http://dx.doi.org/10.1088/0022-3719/4/2/014.
http://dx.doi.org/10.1088/0022-3719/4/2/...
,5656 Gazzoli D, Mattei G and Valigi M. Raman and X-ray investigations of the incorporation of Ca2+ and Cd2+ in the ZrO structure. 2Journal of Raman Spectroscopy. 2007; 38(7):824-831. http://dx.doi.org/10.1002/jrs.1708.
http://dx.doi.org/10.1002/jrs.1708...
, namely two A1g modes (225 and 498 cm–1) and five Eg modes (247, 293, 299, 412 and 613 cm–1). The positions of the characteristic Raman bands of this work are generally in good agreement with those reported in the literature5757 Porto SPS and Krishnan RS. Raman effect of corundum. The Journal of Chemical Physics. 1967; 47(3):1009-1012. http://dx.doi.org/10.1063/1.1711980.
http://dx.doi.org/10.1063/1.1711980...

58 Bhagavantam S and Venkatarayudu T. Raman effect in relation to crystal structure. Proceedings of the Indian Academy of Sciences - Section A. 1939; 10:224-258.

59 Faria DLA, Silva SV and Oliveira MT. Raman microspectroscopy of some iron oxides and oxyhydroxides. Journal of Raman Spectroscopy. 1997; 28(11):873-878. http://dx.doi.org/10.1002/(SICI)1097-4555(199711)28:11<873::AID-JRS177>3.0.CO;2-B.
http://dx.doi.org/10.1002/(SICI)1097-455...

60 Jubb AM and Allen HC. Vibrational spectroscopic characterization of hematite, maghemite, and magnetite thin films produced by vapor deposition. ACS Applied Materials & Interfaces. 2010; 2(10):2804-2812. http://dx.doi.org/10.1021/am1004943.
http://dx.doi.org/10.1021/am1004943...

61 Kozlova AP, Sugiyama S, Kozlov AI, Asakura K and Iwasawa Y. Iron-oxide supported gold catalysts derived from gold-phosphine complex Au(PPh3)(NO): state and structure of the support. 3Journal of Catalysis. 1998; 176(2):426-438. http://dx.doi.org/10.1006/jcat.1998.2069.
http://dx.doi.org/10.1006/jcat.1998.2069...

62 Legodi MA and de Waal D. The preparation of magnetite, goethite, hematite and maghemite of pigment quality from mill scale iron waste. Dyes and Pigments. 2007; 74(1):161-168. http://dx.doi.org/10.1016/j.dyepig.2006.01.038.
http://dx.doi.org/10.1016/j.dyepig.2006....
-6363 Shim S-H and Duffy TS. Raman spectroscopy of FeO to 62 GPa. 23The American Mineralogist. 2001; 87(2-3):318-326. http://dx.doi.org/10.2138/am-2002-2-314.
http://dx.doi.org/10.2138/am-2002-2-314...
. One can observe that the frequency of the ν3(SiO4) band shows a shift by about 2 cm–1 toward lower wavenumbers, when compared with undoped crystalline zircon (Table 3).

Figure 5
Room temperature Raman spectra for Fe0.1-ZrSiO4 powders (a) heated at 1100 °C during 3 h (b) heated at 1200 °C during 3 h and (c) heated at 1600 °C during 24 h. (* is zircon; ▼is hematite, ○ is monoclinic ZrO2 and ♦ is tetragonal ZrO2).
Table 3
Results obtained from the profile* * Averaged at least over five analysis. deconvolution of selected Raman peak positions and corrected bandwidth values (full width at half maximum, FWHM) for Fex-ZrSiO4 powders heated at 1600 °C during 24 h.

Analogously, the Raman spectrum at 1200 °C (Figure 5b) show the bands of zircon, t-ZrO2 and hematite as one can observe in the XRD pattern (Figure 3b). At this stage ν3(SiO4) FWHM shows a notable broadening by about 10.3 cm–1 and a clear shift approximately of 4 cm–1 from undoped ZrSiO4. In panel (c) of Figure 6 shows the Raman spectrum for the sample heated at 1600 °C during 24 h, this one confirms the presence of zircon, m-ZrO2 and hematite. This spectrum shows the gradual increase back to the initial value of 1008 cm-1, however it shows an increase in the FWHM around 15.2 cm–1. Considering these observations and the fact that Fe and heat treatments causes changes in the crystal size and structure; in the next part of this study we focus on the most intensive Raman bands of zircon (between 960-1020 cm–1) in order to discuss the effects of Fe, in particular on the samples obtained at 1600 °C during 24 h. It can be observe from Figure 6 that the Raman peak position shows a systematic red shift on going from the undoped sample to the sample with x=0.05. On the other hand, as one increase the iron concentration from x=0.05 to x=0.1, a reverse trend in the peak position is observed, i.e. a systematic blue shift of the peak position. According to Nasdala et al.6464 Nasdala L, Lengauer CL, Hanchar JM, Kronz A, Wirth R, Blanc P, et al. Annealing radiation damage and the recovery of cathodoluminescence. Chemical Geology. 2002; 191(1-3):121-140. http://dx.doi.org/10.1016/S0009-2541(02)00152-3.
http://dx.doi.org/10.1016/S0009-2541(02)...
the slight shift toward higher vibrational energies is due to the compressive strain in small ZrSiO4 particles, which increases with decreasing particle size. Figure 6 also shows the deconvoluted spectra of ν3(SiO4) and ν1(SiO4) modes for the samples heated at 1600 °C during 24 h. All spectra were fitted with a Gaussian-Lorentzian type profile to estimate their peak position and its full width half maximum (FWHM). The estimated values of the peak positions and FWHMs are list in Table 3. It can be observe from this table that the peak position of the ν3(SiO4) Raman mode has the lowest value of 1007.9 cm–1 at undoped sample and this value gradually shifted to lower wavenumbers with respect to this one. In addition, one can observe a pronounce asymmetry as one increases the iron content. Now we will discuss the mechanism of the wavenumber shift of the ν3(SiO4) mode. Several factors such as temperature, defects and stress can cause a significant shift in the Raman peak position. According to Balkanski et al.6565 Balkanski M, Wallis RF and Haro E. Anharmonic effects in light scattering due to optical phonons in silicon. Physical Review B: Condensed Matter and Materials Physics. 1983; 28(4):1928-1934. http://dx.doi.org/10.1103/PhysRevB.28.1928.
http://dx.doi.org/10.1103/PhysRevB.28.19...
and Verma et al.6666 Verma P, Abbi SC and Jain KP. Raman-scattering probe of anharmonic effects in GaAs. Physical Review B: Condensed Matter and Materials Physics. 1995; 51(23):16660-16667. http://dx.doi.org/10.1103/PhysRevB.51.16660. PMid:9978670.
http://dx.doi.org/10.1103/PhysRevB.51.16...
temperature causes shift and broadening of Raman bands. In the present case, all measurements were performed at room temperature. It may be noted that high laser power can cause significant thermal effect, which can result in the broadening and shift of the Raman band6767 Gouadec G and Colomban P. Raman Spectroscopy of nanomaterials: how spectra relate to disorder, particle size and mechanical properties. Progress in Crystal Growth and Characterization of Materials. 2007; 53(1):1-56. http://dx.doi.org/10.1016/j.pcrysgrow.2007.01.001.
http://dx.doi.org/10.1016/j.pcrysgrow.20...
. Defects in the structure also cause shifts of the Raman peaks and significant broadening of Raman line shape. The defects in Fe-ZrSiO4 can in fact double the Raman line width. The shift of all main Raman bands (Figure 6, Figure 7 and Table 3) toward lower wavenumbers indicates that in general the average distances between atoms become somewhat larger. As already mentioned in the XRD section concerning the lattice is slightly expanded (Table 2). The increase in band full-width and the accompanying decrease of intensity can be interpreted in such a way that the distribution of bond lengths and bond angles within and between SiO4 tetrahedra becomes increasingly irregular. The discrepancy between the Raman and XRD evaluation of lattice parameters is due to the fact the XRD is a predominantly probe of long order and Raman is a probe of short order. Also mathematical formalism behind each method that investigates the line broadening is different, resulting in different results.

Figure 6
(a-e) Raman spectra evolution for powders of Fex-ZrSiO4 to demonstrate band deconvolution obtained at symmetric stretching (ν1; A1g mode at 974 cm-1) and antisymmetric stretching (ν3; B1g mode at 1008 cm–1) of SiO4 tetrahedra. Individual's peaks were fitted by Gauss-Lorentz functions.
Figure 7
(a-e) Raman spectra evolution and the result of fitting Gauss-Lorentz functions for Fex-ZrSiO4 powders in the region between 180-700 cm–1.

4 Conclusions

Structural, microstructural and vibrational properties of Fex-ZrSiO4 from free-mineralizer precursors were investigated as a function of heat treatments. XRD, TEM and Raman analyses demonstrated that iron plays an important role over the crystal size and shape distribution in Fe-ZrSiO4. The increase in lattice parameters determined by the Rietveld refinement of XRD patterns is consistent with the idea that Fe3+ cations are distributed mainly into tetrahedral sites replacing Si4+. The solubility limits of Fe3+ in ZrSiO4 at 1600 °C are in the range 0.07-0.1 mol of iron per mol of zircon. The evolution of particle size and shape distribution reveals a polyhedral morphology at 1100 °C during 3 h. The well-rounded and homogeneous particle size and shape distribution was determined in the sample heated at 1600 °C during 24 h. The Raman spectra for Fex-ZrSiO4 treated at different temperatures in the range 1100-1600 °C shows that, as the iron content increases, all Raman bands decrease in intensity becoming increasingly broader and show a notable shift toward lower wavenumbers. These changes suggest that the bond length of SiO4 tetrahedra become increasingly irregular and the lattice is slightly expanded.

Acknowledgements

G. Herrera thanks Mexico-CONACyT for the student fellowship Grant No. 170588; Postdoctoral Research Scholarship No. 129569 and No. 172529. GH is also indebted with A. Moreno for the library facilities at PUEC-UNAM (Mexico) and L. R. Jiménez-Velasquez and G. Rojas-George. The author also thanks to M.Sc. A. Mestre (SCSIE-Universitat de Valencia) for their assistance in XRD measurements and M.Sc. M. Alcalde for Raman measurements performed at Universitat Jaume I.

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Publication Dates

  • Publication in this collection
    3 Nov 2015
  • Date of issue
    Nov-Dec 2015

History

  • Received
    13 Aug 2015
  • Reviewed
    01 Oct 2015
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