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Clarification of used lubricating oils by application of chemically-modified clays

Clarificação de óleo lubrificante usado por aplicação de argilas quimicamente modificadas

Abstract

Clay is a material that exhibits excellent adsorbent properties which can be applied for the clarification of used motor oils. We describe a comparative analysis between natural and chemically-modified clays as an environmentally sound method of clarification. Previously, a sample of clay was chemically treated with KOH and H2SO4 with a concentration of 2.0 M at 150 °C. Both the natural and chemically-treated samples were characterized using the techniques of XRD, FTIR, SSA, and thermal analysis to observe the structural change after the chemical treatment. These characterizations indicated that there was an increase in surface area and microporous space creation in the acid-treated sample as a result of the clay exfoliation. The acid-treated sample exhibited the potential of clarification of waste oil and high performance relative to the natural sample and the base-treated sample.

Keywords:
clay; clarifying; waste lubricant oil

Resumo

Argila é um material que exibe excelentes propriedades adsorventes que pode ser aplicada para a clarificação de óleos de motor usado. Descreve-se uma análise comparativa entre argilas natural e quimicamente modificadas como um método de clarificação ambientalmente correto. Previamente a argila foi tratada quimicamente com KOH e H2SO4 com concentração 2,0 M a 150 °C. Amostras natural e quimicamente tratadas foram caracterizadas usando as técnicas de DRX, FTIR, SSA e análise térmica para observar a mudança estrutural após o tratamento químico. Estas caracterizações indicaram que houve aumento na área superficial e criação de espaço microporoso na amostra tratada com ácido, como resultado da esfoliação da argila. A amostra tratada com ácido exibiu potencial de clarificação do óleo usado e alto desempenho em relação à amostra natural e amostra tratada com base.

Palavras-chave:
argila; clarificante; óleo lubrificante usado

INTRODUCTION

Motor lubricant oil is an important product needed in the operation of the internal combustion engine but is known to suffer degradation by temperature and other chemical reactions. Most notably, oxidation and the formation of reaction by-products such as organic acids, ketones, and polynuclear aromatic hydrocarbons (PAHs) result in a deep black-colored product that is highly viscous and comprised of potentially carcinogenic compounds 11 R.R. Mohammed, I.A.R. Ibrahim, A.H.T. McKay, Chem. Eng. J. 220 (2013) 343.)-(33 J. Rincon, P. Canizares, M.T. García, Ind. Eng. Chem. Res. 44 (2005) 4373.. Ultimately, the ‘burned oil’ product that is generated poses a serious environmental concern and is thus worthy of remediation. One of the primary means of remediation is the incineration of the spent oil, but this method has the clear disadvantage of releasing high concentrations of dioxins in air and landfills, thus contaminating the soils and also limiting the potential for material recovery 44 E.A. Eman, A.M. Shoaib , Pet. Coal 55 (2013) 179.)-(77 O.C.J. Santos, G.M.I. Santos, G.A. Souza, V.E. Sobrinho, J.V. Fernandes, Fuel 83 (2004) 2393.. Indeed, recovery is the most desirable means of remediation, both environmentally and economically 77 O.C.J. Santos, G.M.I. Santos, G.A. Souza, V.E. Sobrinho, J.V. Fernandes, Fuel 83 (2004) 2393.. However, the most commonly used industrial treatment process consumes considerable time and energy due to the various reagents employed and the extensive steps needed to achieve clarification of the used or contaminated oil 88 A.M. Ghouti, L. Atoum, J. Environ. Manage. 90 (2009) 187.)-(1111 H. Wagner, R. Luther, T. Mang, Appl. Catal. A Gen. 221 (2001) 429..

To reduce the amount of time, energy, and resources needed, several studies have simplified the process to obtain a lubricant that complies with the laws in force to only two steps: a) extraction with polar solvents with up to four carbon atoms such as methanol, ethanol, isopropanol, or butanol; and b) clarification using adsorbent materials such as peanut shell, nutshell, eggshell, natural clay, or acid clay 11 R.R. Mohammed, I.A.R. Ibrahim, A.H.T. McKay, Chem. Eng. J. 220 (2013) 343.)-(2424 S. Salem, . A Salem, A.A. Babaei, J. Ind. Eng. Chem. 23 (2015) 154.. Among the adsorbent materials, clays appear to be the most attractive option because these materials are easily found in nature, have a low cost, and are non-toxic. Furthermore, the clays may contain other weathered minerals such as quartz, kaolinite, and palygorskite, which have also been widely applied in the clarification processes of vegetable, animal, and mineral oils due to the presence of a negative charge moiety within the structure of silicate minerals 1313 J.S. Patricio, D. Hotza, A. De Noni Júnior , Cerâmica 60, 354(2014) 171.)-(2020 H.C. Starkey, D. Carrol, Clays Clay Miner. 19 (1971) 321.. This negative charge can be counteracted by the adsorption of positively charged cations such as dyes 2121 A. Kausar, M. Iqbal, A. Javed, K. Aftab, Zill-i-Huma, N.H.N. Bhatti, S. Nouren, J. Mol. Liq. 256 (2018) 395.. In addition, clays have a large surface area, which contributes to their high adsorption capacity, and consequently, for the oil clarification 2121 A. Kausar, M. Iqbal, A. Javed, K. Aftab, Zill-i-Huma, N.H.N. Bhatti, S. Nouren, J. Mol. Liq. 256 (2018) 395.)-(2222 Y. Jiang, A. Khan, H. Huang, Y. Tian, X. Yu, Q. Xu, L. Mou, J. Lv, P. Zhang, P. Liu, L. Deng, X. Li, Sci. Total Environ. 646(2019) 606..

In the chemical industry, natural clays are modified with acid to enhance the clarification process. In acid-activated clay, acid attacks the edges of the mineral coverslips, leading to exfoliation and generating pores on the surfaces of the coverslips, ensuring the increase of specific surface and pore volume, which in turn ensures greater adsorption. Besides, acid activation dissolves organic and inorganic impurities and replaces diatomic and triatomic cations by H+ ions (Fig. 1a). Perhaps this can be attributed to the clay functioning as a Bronsted-Lowry acidic active site of which can adsorb organic impurities such as anionic dyes by electrostatic attraction (Fig. 1b) or even covalent bonding, such as cationic dyes (Fig. 1c) 1919 E. Srasra, N. Frini-Srasra, Desalination 250 (2010) 26.), (2020 H.C. Starkey, D. Carrol, Clays Clay Miner. 19 (1971) 321.. The acid-modified approach appears to produce a distinct opportunity to apply this chemical approach in conjunction with a clay matrix in order to provide an ideal combined approach for successful oil remediation. Therefore, we report the use of modified clays for the clarification of lubricating oils by application of KOH and H2SO4 chemical modification. Our findings are further illustrated by the observed changes in the structure and specific surface area determinations of both untreated and treated clays.

Figure 1:
Illustrations of: a) cation exchange between acidic H+ ions and clay cations; b) adsorption mechanisms by electrostatic attraction between clay and anionic dye [R-(SO3)-]; and c) adsorption mechanism by covalent bonding between clay and cationic dye (D+).
Figura 1:
Ilustração de: a) troca catiônica entre íons H+ do ácido e os cátions da argila; b) mecanismo de adsorção por atração eletrostática entre a argila e corante aniônico [R-(SO3)-]; e c) mecanismo de adsorção por ligação covalente entre a argila e corante catiônico (D+).

MATERIALS AND METHODS

Clay preparation: a clay was acquired from a mine in the city of Guadalupe, State of Piauí, Brazil. Initially, the natural sample was submitted to a manual quartering process in order to obtain a more homogeneous final sample. The clay was hammer milled and macerated with a porcelain mortar and pestle. Subsequently, the sample was sifted in a 120 mesh sieve and dried at 80±10 °C for 12 h to eliminate the excess water from the sample. Clay chemical modification: from the previously dried and disaggregated natural sample, two 4 g portions of clay were weighed and subjected to chemical treatment with solutions 2 M KOH (reagent grade, Dinâmica) and 2 M H2SO4 (reagent grade, Dinâmica), and then treated at 150 °C for 6 h in an oven with a heating rate of 10 °C/min. The resulting samples were labeled as CNAT for natural clay, and CTKOH and CTH2SO4 for the clays treated with potassium hydroxide and sulfuric acid, respectively.

X-ray diffraction (XRD): the clay samples before and after chemical modification were characterized by XRD using a Malvern Panalytical Empyrean diffractometer, in the 2θ range between 1.4° and 70° with CoKα radiation (wavelength of 1.79290 Å), and a scan speed of 5 °/min. Fourier-transform infrared spectroscopy (FTIR): analyses were performed using KBr-containing pellet sample using Perkin Elmer 100FT-IR spectrometer (in the region from 4000 up to 400 cm-1) with 16 scans and resolution of 4 cm-1. Specific surface area (BET): for obtaining nitrogen adsorption-desorption isotherms, the samples of CNAT, CTKOH, and CTH2SO4 were degassed at 100 °C for 16 h. Surface area measurements, from physical adsorption of nitrogen, were obtained at 77 K using a Quantachrome NOVA 10.01 analyzer to estimate the possible changes on the clay surface. Thermal analysis: thermogravimetric (TG) analysis was performed in a TA Instr. V20.9 SDT Q600, using an inert atmosphere of nitrogen with a gas flow of 100.0 mL/min and a heating rate of 20 °C/min. Samples were prepared precisely with a mass of 18.5080 mg using alumina crucibles and the temperature range for heat cycling was from 20 to 600 °C.

Extraction and yield of the isoamyl pre-treated oil: the lubricating oil was semi-synthetic with a viscosity classification of SAE 15W-40 and was purchased commercially. The used lubricating oils were supplied by Garagem do Monobloco (Teresina, Brazil), by removal from select petrol motor vehicles with a total odometer value of 15000 km. Isoamyl alcohol (PA, Dinâmica) was used in the crude oil extraction process with a 3:1 proportion of isoamyl alcohol to lubricating oil. The mixture was stirred for 30 min, and a precipitate of additives, impurities, and carbonaceous particles was formed. The precipitate was separated from the supernatant by filtration. Then, the alcohol was removed from the oil by rotary evaporation. The yield of resulting pre-treated oil was determined in comparison with the original amount of crude oil. Application of clay samples to clarify isoamyl pre-treated oil: the clarification process of the used lubricating oil was according to the ASTM D1500 standard 2525 ASTM D1500-12, “Standard test method for ASTM color of petroleum products (ASTM color scale)”, ASTM Int., West Conshohocken (2012).. The lubricant clarification process was performed after pre-treatment with isoamyl alcohol. The resulting pre-treated oil sample was then submitted to the clarification process initially by eluting with a ratio of lubricant:hexane 1:1 (w/w). Both natural and treated clays were clarified using the same process. Fractions from filtration were collected and transferred to the vacuum distillation flask to recover the solvent and obtain the lubricant clarified at 50 °C. The resultant clarified oil was stored in an amber container for subsequent physicochemical characterization.

Physicochemical characterization of oil samples: the lubricating oils samples were characterized by the ASTM D1500-12 color 2525 ASTM D1500-12, “Standard test method for ASTM color of petroleum products (ASTM color scale)”, ASTM Int., West Conshohocken (2012)., kinematic viscosity at 40 and 100 °C (ASTM D445-18) 2626 ASTM D445-18, “Standard test method for kinematic viscosity of transparent and opaque liquids (and calculation of dynamic viscosity)”, ASTM Int., West Conshohocken (2018)., total number of acidity (ASTM D974-04) 2727 ASTM D974-04, “Standard test method for acid and base number by color-indicator titration”, ASTM Int., West Conshohocken (2004). and ash content (ASTM D 482-13) 2828 ASTM D482-13, “Standard test method for ash from petroleum products”, ASTM Int., West Conshohocken (2013).. Colorimetric analysis: the color measurement of the new lubricating oil (OLN), used lubricating oil (OLU), lubricating oil clarified with natural clay (OLCCNAT), lubricating oil clarified with clay and KOH (OLCCTKOH), and lubricating oil clarified with clay and H2SO4 (OLCCTH2SO4) was performed using a Seta-Lovibond Color Voltage 24v 15260-4 U instrument. Comparisons were made between the color of the analyzed samples and the Lovibond colors scale, which considers the measures of color to red and yellow. This technique comprises the combination of the color of the light transmitted through a specific depth of oil with the color of the light transmitted from the same source of the set of filters as the reference color 2525 ASTM D1500-12, “Standard test method for ASTM color of petroleum products (ASTM color scale)”, ASTM Int., West Conshohocken (2012).. Kinematic viscosity: was determined by the product of the time of the constant flow of Cannon-Fenske: 150 capillary viscometer at 100 °C; and 300 viscometer at 40 °C. The measurements were performed using a Quimis Q383SR26 automatic viscometer 2626 ASTM D445-18, “Standard test method for kinematic viscosity of transparent and opaque liquids (and calculation of dynamic viscosity)”, ASTM Int., West Conshohocken (2018).. Total number of acidity: the acidity of the samples of lubricants was measured by the amount of potassium hydroxide required for neutralization (mg KOH/g lubricant) and resulting in the total number of acidity 2727 ASTM D974-04, “Standard test method for acid and base number by color-indicator titration”, ASTM Int., West Conshohocken (2004).. Ash content: the lubricating oil samples were transferred to a crucible and burned until they became ashes and carbon. Carbonaceous residues of the samples were reduced to ashes by heating in an oven at approximately 775 °C, cooled, and weighed 2828 ASTM D482-13, “Standard test method for ash from petroleum products”, ASTM Int., West Conshohocken (2013).. UV-vis analysis: the capacity of natural sample and chemically-activated clays to discolor the used lubricating oil was determined using a digital Thermo Fisher Sci., Genesys 10S, UV-vis spectrophotometer operating from 100 to 1000 nm. Hexane was used to dilute the samples in the proportion of 1:10, and all the measurements were performed in triplicate 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338..

RESULTS AND DISCUSSION

Initially, the results of X-ray diffraction (XRD) were evaluated to determine the matrix consistencies of the clay material employed in this study. The XRD pattern of the natural sample (Fig. 2a) showed reflections that were typically indexed to palygorskite [Mg5Si8O20(OH)2(OH2)4.4H2O], kaolinite [Al2Si2O5(OH)4], and quartz (SiO2), all of which were consistent with the files JCPDF 00-021-0958, 00-029-1488, and ICSD 01-079-1910, respectively. The reflection of higher intensity of palygorskite at 10.14° (d=10.11 Å) corresponded to the plane (110), and at 22.88° d=4.50 Å 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338.)-(1717 L. Boudrichea, R. Calvet, B. Hamdi, H. Balard, Colloid Surface A 392 (2011) 45.. The presence of kaolinite was implicated by reflections at 14.35° (d=7.16 Å), 29.25° (d=3.54 Å), and 73.06° (d=1.50 Å). The presence of quartz corresponded to reflections at 24.41° (d=4.23 Å), 31.03° (d=3.34 Å), 40.46° (d=2.58 Å), 42.88° (d=2.44° Å), and 58.92° (d=1.81 Å). For the chemically-activated clay with H2SO4 sample (Fig. 2b), there was a gradual reduction in intensity and widening of the peaks in the palygorskite and kaolinite phases because of clay exfoliation 2929 J.P. Neto, S.L.M. Almeida, R.M. Carvalho, in “Tecnologia mineral”, 64, CETEM, Brazil (1993) 1.. Furthermore, the presence of quartz was maintained in the sample CTH2SO4, which suggested that the chemical treatment had little influence in this phase. With regard to the CTKOH sample (Fig. 2c), there was a slight reduction and widening of peaks of all crystalline phases, suggesting that chemical treatment had little influence on palygorskite, kaolinite, and quartz phases.

Figure 2:
XRD patterns of the samples: a) CNAT; b) CTH2SO4; and c ) CTKOH.
Figura 2:
Padrões de DRX das amostras: a) CNAT; b) CTH2SO4; e c) CTKOH.

Fig. 3 shows the results of infrared spectroscopy of the samples CNAT (Fig. 3a), CTH2SO4 (Fig. 3b), and CTKOH (Fig. 3c). The bands at 3705 and 3618 cm-1 corresponded to the hydroxyl mixture of clay minerals (palygorskite and kaolinite) linked to metal (Me), where Me corresponds to the ions Al3+, Mg2+ or Fe3+ (3030 K.A. Sampaio, J. Vila-Ayala, S.M. Silva, R. Ceriane, R. Verhe, A.J.A.J. Meireles, J. Am. Oil Chem. Soc. 90 (2013) 191.)- (3636 K.B. Amorim, R.S. Angélica, Cerâmica 57, 344 (2011) 483.. The bands in the range from 3406 to 3516 cm-1 were attributed to the elongation vibrational mode of water absorbed by clay 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338.. The band at 1643 cm-1 represented the deformation of water molecules 1919 E. Srasra, N. Frini-Srasra, Desalination 250 (2010) 26. and at 913 cm-1 of the octahedral leaf (Al-OH) 1717 L. Boudrichea, R. Calvet, B. Hamdi, H. Balard, Colloid Surface A 392 (2011) 45.. The absorption at 1029 cm-1 referred to the stretching of Si-O groups from the tetrahedral sheet for kaolinite and palygorskite 3434 D.I. Osman, S.K. Attia, R.A. Taman, Egypt. J. Pet. 27 (2018) 221.)- (3838 A. Wang , W. Wang , Z. Zhang, Appl. Clay Sci. 107 (2015) 230.. The band at 796 cm-1 was attributed to the quartz impurity crystalline phase 3434 D.I. Osman, S.K. Attia, R.A. Taman, Egypt. J. Pet. 27 (2018) 221.. The bands at 682 and 537 cm-1 were attributed to angular deformation of Si-O-Me 3333 C. Stan, C, Andreescu, M. Toma, Procedia Manuf. 22 (2018) 709., and around 467 cm-1 corresponded to Si-O-Si 3737 W. Wang, G. Tian, Z. Zhang, A. Wang, Chem. Eng. J. 265 (2015) 228.)- (4040 R. Naidu, Y. Liu, J. Churchman, B. Biswas, B. Sarkar, R. Rusmin, Appl. Clay Sci. 134 (2016) 65.. After the chemical modification, the bands from 3706 to 3406 cm-1 disappeared in both CTKOH and CTH2SO4 spectra. The disappearance of these bands confirmed the leaching of clay due to chemical treatment 1717 L. Boudrichea, R. Calvet, B. Hamdi, H. Balard, Colloid Surface A 392 (2011) 45.)- (3030 K.A. Sampaio, J. Vila-Ayala, S.M. Silva, R. Ceriane, R. Verhe, A.J.A.J. Meireles, J. Am. Oil Chem. Soc. 90 (2013) 191.. The bands presented in the region of shorter wavelength, for example at 1029, 913, 796, 682, 537 and 467 cm-1, corresponded to vibrations related to the silica. Silica retention in samples of CTKOH and CTH2SO4 suggested that the chemical treatment had little influence on the quartz phase, corroborating the XRD results. The main observed bands presented in the IR spectral data set are briefly specified in Table I.

Figure 3:
FTIR spectra of the samples: a) CNAT; b) CTH2SO4; and c) CTKOH.
Figura 3:
Espectros de FTIR das amostras: a) CNAT; b) CTH2SO4; e c) CTKOH.

Table I
Allocation of the vibration bands on the infrared spectrum of clay.
Tabela I
Atribuição das bandas de vibração no espectro infravermelho da argila.

Fig. 4 shows adsorption-desorption isotherms of nitrogen for CTKOH, CTH2SO4, and CNAT. Each isotherm seemed to indicate type IV behavior with the presence of both meso and micropores (IUPAC classification) 4141 D. Papoulis, S. Komarneni, A. Nikolopoulou, P. Tsolis-Katagas, D. Panagiotaras, H.G. Kacandes, P. Zhange, S. Yin, T. Sato, H. Katsuki, Appl. Clay Sci. 50 (2010) 118.. In Table II, the sample chemically-treated with acid showed a higher specific surface area (152.0 m2/g) in comparison with the samples CTKOH (113.8 m2/g) and CNAT (124.6 m2/g). The pore volume was 0.047 cm3.g-1 for CTKOH, 0.051 cm3.g-1 for CNAT, and 0.063 cm3.g-1 for CTH2SO4. The increase in the specific surface area and pore volume in CTH2SO4 can be attributed to the leaching of cations Al3+ and Mg2+ of octahedral leaf, dehydroxylation of silanol and aluminol groups from tetrahedral and octahedral leaves of clay, and consequent progressive destruction of the chemical structure and generation of meso and microporous space with Bronsted-Lowry acidic sites after the acid treatment 3030 K.A. Sampaio, J. Vila-Ayala, S.M. Silva, R. Ceriane, R. Verhe, A.J.A.J. Meireles, J. Am. Oil Chem. Soc. 90 (2013) 191..

Figure 4:
Nitrogen adsorption-desorption isotherms of the clay samples.
Figura 4:
Isotermas de adsorção-dessorção de nitrogênio das amostras de argila.

Table II
Results of specific surface area and pore volume of CNAT, CTH2SO4, and CTKOH.
Tabela II
Resultados de área superficial específica e volume de poros de CNAT, CTH2SO4 e CTKOH.

TG/DTG analysis provided information about the changes following chemical treatment, further delineating the range of mass losses. Fig. 5 shows the thermal behavior of clay under a nitrogen atmosphere (TG/DTG curves for CNAT, CTKOH, and CTH2SO4). The samples had thermal events that were related to the mass loss of water from clay 1717 L. Boudrichea, R. Calvet, B. Hamdi, H. Balard, Colloid Surface A 392 (2011) 45.)-(3030 K.A. Sampaio, J. Vila-Ayala, S.M. Silva, R. Ceriane, R. Verhe, A.J.A.J. Meireles, J. Am. Oil Chem. Soc. 90 (2013) 191.. CNAT displayed three distinct events (Fig. 5). The first event occurred in the range between 20 and 126 °C and was associated with the release of physically adsorbed water 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338., showing a loss of mass (PM1) of 7.25%. The second event occurred in the range between 126 and 287 °C, with a loss of mass of approximately 1.5% (PM2), which corresponded to the loss of mass of zeolitic water present in the channels 1515 C. Duanmu, Y. Gu, Y. Qian, X. Gu, L. Feng, J. Jiang, Appl. Clay Sci. 55 (2012) 108.)-(1717 L. Boudrichea, R. Calvet, B. Hamdi, H. Balard, Colloid Surface A 392 (2011) 45.. Finally, the third event occurred in the range between 287 and 600 °C with a loss of mass of 7.05% (PM3) and was related to water loss and loss of the hydroxyls of the silanol (Si-OH) and aluminol groups (Al-OH) 1515 C. Duanmu, Y. Gu, Y. Qian, X. Gu, L. Feng, J. Jiang, Appl. Clay Sci. 55 (2012) 108.)-(1919 E. Srasra, N. Frini-Srasra, Desalination 250 (2010) 26.. Above 600 °C, no further loss of mass occurred in the clay yielding a total mass loss of 15.80%. Likewise, CTKOH showed three events that were related to the mass loss of water from the clay 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338.)-(3838 A. Wang , W. Wang , Z. Zhang, Appl. Clay Sci. 107 (2015) 230.. The first event between 20 and 151 °C showed a loss of mass (PM1) of about 6.0% and was associated with the release of physically adsorbed water 1212 K.M.C. Xavier, M.S.F. Santos, J.A. Osajima, A.B. Luz, M.G. Fonseca, E.C. Silva Filho, Appl. Clay Sci. 119 (2016) 338.. The second event occurred between 151 and 292 °C with a loss of mass (PM2) of 0.72%. The third event with a less intense band than CNAT occurred in the range between 292 and 597 °C with loss of mass (PM3) of 2.03% and was related to water loss and loss of the hydroxyls of the silanol (Si-OH) and aluminol groups (Al-OH) 1919 E. Srasra, N. Frini-Srasra, Desalination 250 (2010) 26.)-(3737 W. Wang, G. Tian, Z. Zhang, A. Wang, Chem. Eng. J. 265 (2015) 228.. Above 600 °C, no further loss of mass occurred in the clay and therefore, a total mass loss of 9.08% was observed. The TG/DTG curves of CTH2SO4 revealed only two events. The first from 33 to 130 °C with loss of mass (PM1) of 7%, and the second from 130 to 490 °C with a mass loss of 11%, yielding a total mass loss of 18%. The final temperatures of the two events were smaller in CTH2SO4 and the loss of total mass of clay was greater in CTH2SO4, which was likely due to the acid treatment which expedited the leaching of clay at lower temperatures 2020 H.C. Starkey, D. Carrol, Clays Clay Miner. 19 (1971) 321.)-(4040 R. Naidu, Y. Liu, J. Churchman, B. Biswas, B. Sarkar, R. Rusmin, Appl. Clay Sci. 134 (2016) 65.. It is worth remembering that the morphology is still preserved with acid treatment because the silica generated during the acid treatment could behave as a protective gel preserving the morphology of the clay minerals present 1919 E. Srasra, N. Frini-Srasra, Desalination 250 (2010) 26.), (2020 H.C. Starkey, D. Carrol, Clays Clay Miner. 19 (1971) 321.. The number of events and their respective mass loss found in thermal analysis of the samples CNAT, CTH2SO4, and CTPKOH are summarized in Table III.

Figure 5:
TG (a) and DTG (b), a derivative of TG, curves of the CNAT, CTKOH, and CTH2SO4 samples.
Figura 5:
Curvas TG (a) e DTG (b), derivada de TG, das amostras de CNAT, CTKOH e CTH2SO4.

Table III
Results of thermal analysis of adsorbing materials.
Tabela III
Resultados de análise térmica dos materiais adsorventes.

Extraction and yield of the base oil: the yield of the pre-treated oil was calculated based on the ratio between the mass of recovered oil (free of alcohol) and water, and the mass of used oil [(MOrec/MOuse).100]. For the lubricating oil used for 15000 km, the yield obtained by extraction with isoamyl alcohol was 78% by mass.

Physicochemical characterization of new lubricating oil (OLN), used lubricating oil (OLU), lubricating oil clarified with natural clay (OLCCNAT), lubricating oil clarified with clay treated with KOH (OLCCTKOH) and lubricant oil clarified with clay treated with H2SO4(OLCCTH2SO4): Table IV presents the results of physicochemical characterization of OLN, OLU, OLCCNAT, OLCCTKOH, and OLCCTH2SO4, compared to the limits of kinematic viscosity at 40 and 100 °C, ASTM color, acidity, and ash content established by the standards ASTM D445-18, ASTM D1500-12, ASTM D974-04, and ASTM D482-13 that regulate the commercialization of recovered lubricating oils. After the recovery process of used lubricating oil (OLU) by extraction with isoamyl alcohol and adsorption with the clays, the results of the samples OLCCNAT, OLCCTKOH, and OLCCTH2SO4 approached the limits established by ASTM 2929 J.P. Neto, S.L.M. Almeida, R.M. Carvalho, in “Tecnologia mineral”, 64, CETEM, Brazil (1993) 1.)-(3030 K.A. Sampaio, J. Vila-Ayala, S.M. Silva, R. Ceriane, R. Verhe, A.J.A.J. Meireles, J. Am. Oil Chem. Soc. 90 (2013) 191.. OLCCTH2SO4 also presented the best whitening result of the used lubricating oil due to the creation of meso and microporous Bronsted-Lowry acidic sites, increasing the process of adsorption of metallic cations and dye. Moreover, the results found in this study were consistent with the results found in 3232 A.E.A. de Lima, H.B. Sales, L.C. de Lima, J.C.O. Santos, I.M.G. dos Santos, A.G. de Souza, R. Rosenhain, Cerâmica 63, 368 (2017) 517.), (4242 S.L.M. Melo, “Avaliação da qualidade dos óleos básicos rerrefinados brasileiros e a determinação de metais por espectrometria de fluorescência de raios X”, Dr. Thesis, Un. Brasília (2015).. The absorbance spectrum in the wavelength range from 200 to 700 nm (Fig. 6) showed that the OLCCTH2SO4 clarified oil sample was the one that most closely approached the color of new lubricating oil (OLN), likely due to the adsorption of organic, inorganic, and metal contaminants on the adsorbent surface. This observation can be explained by hydrogen bonding capacity in Bronsted-Lowry sites that may form in clay enabled with sulfuric acid 4343 I.M. Sato, J.O.W.V. Bustillos, C.L. Duarte, M.A. Scapin, Radiat. Phys. Chem. 78 (2009) 733.)-(4646 E.L. Foletto, C. Volzone, A.F. Morgado, L.M. Porto, Cerâmica 47, 304 (2001) 208..

Table IV
Results of physicochemical characterizations of OLN, OLU, OLCCNAT, OLCCTKOH, and OLCCTH2SO4 compared with the limits from ASTM standards.
Tabela IV
Resultados de caracterização físico química de OLN, OLU, OLCCNAT, OLCCTKOH e OLCCTH2SO4 comparados com limites de normas da ASTM.

Figure 6:
UV-vis absorption spectra of OLN, OLCCTKOH, OLCCNAT, OLCCTH2SO4, and OLU.
Figura 6:
Espectros de absorção UV-vis de OLN, OLCCTKOH, OLCCNAT, OLCCTH2SO4 e OLU.

CONCLUSIONS

The use of natural and chemically modified clays is an environmentally friendly method of clarifying the used lubricating oil. The acid-treated sample was more efficient in dye adsorption, being responsible for the dark color of the used lubricating oil and, consequently, promoted effective oil clarification confirmed by the results obtained by the colorimeter and UV-vis analyses.

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Publication Dates

  • Publication in this collection
    08 May 2020
  • Date of issue
    Apr-Jun 2020

History

  • Received
    27 June 2019
  • Reviewed
    16 Sept 2019
  • Reviewed
    06 Nov 2019
  • Reviewed
    11 Nov 2019
  • Accepted
    17 Nov 2019
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