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PTA-P Process - A literature review as basis for innovations: part 2 of 2: powder thermal and kinematic behavior, process parameters and consumables

The form of the filler material yields to the PTA-P Process some of its performance distinctions in relation to wire feed. In the metallurgical field, there is manipulation flexibility over the material, and therefore the deposit's chemical composition by means of powder mixture; in addition, greater grain refining is favored by the particulate material. In terms of process, one can mention better molten pool controllability and bead finishing from powder. On the other hand, particulate material consists also in the origin of technological challenges, mainly in non conventional applications, like overhead position welding. Hence, studies on the powder behavior in its way until the welding puddle was necessary as knowledge basis for process innovations. Also this second article of the series presents a panorama of the parameters used in R&D and industrial PTA-P works found in the literature, under different conditions and for different applications. This list comprises electrical adjustments geometric parameters of the torch and material feeding. Having a fundamental influence over the weld results, the process gases are approached as well.

Plasma Powder Welding; coating; out of position welding; powder feed; powder melting


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