This paper describes the conception and validation of a mathematical model applied to GMA welding. This model allows predicting some welding parameters as well as process behavior for operation with free flight transfer mode. This model was based on a set of equations that describes the power source characteristics, the voltage drop along the electric arc, the welding circuit and the energy balance on the wire tip. The model validation was performed by comparing its results to experimental welding trials. In this test specimen steel of low carbon was used and the parameters welding current and voltage, speed of wire feeding and arc length were monitored. The results have shown that the model is able to correctly predict how different parameters change with alterations in wire feed, in different situations. Furthermore, welding current and voltage e arc length value were predicted with a least error lower than 10%.
MIG/MAG welding; Numerical simulation; Mathematical modeling; Welding parameters
