Increasing structuration rate of 3D printable concretes: the effect of viscosity enhancing admixtures

Elevação da taxa de estruturação de concretos para impressão 3D: o efeito de aditivos modificadores de viscosidade

Abstract

In the last decades, 3D printing has emerged as a promising new paradigm for manufacturing. Even in the civil construction industry, it has gained attention from companies and researchers around the world. Despite of that, the properties of materials applied in the additive manufacturing process are still understudied. One of the challenges is the need to conciliate both high bearing capacity, sparing the need of any confining measures, and the ability of keeping fluidity for enough time, in order to avoid cold joints between the layers. In that scenario, viscosity enhancing admixtures (VEAs) can be a solution, because they are able of promoting flocculation, viscosity gain and yield strength increase, reducing the deposition time in between the layers, which may decrease the formation of cold joints. This research evaluated rheological parameters of four different VEAs and found out that they show potential for increasing the cohesion and buildability of concretes for 3D-printing. The results showed that this effect varies with the type and amount of the admixture adopted and bentonite clay, as a mineral powder material, performed best in comparison to other polymeric VEAs, presenting structuration rates of up to 62% higher than the reference mixture.

Keywords:
3D printing; additive manufacturing; extrudable concrete; viscosity-enhancing admixtures; bentonite clay