Resumo em Inglês:

Abstract The present work evaluated the structure and heterogeneities, surface chemistry, hydrophobicity level, and corrosion protection in a saline environment of electrodeposited sol-gel superhydrophobic coatings on carbon steel, using microscopy techniques, energy dispersive X-ray spectroscopy (EDX), water contact angle measurements, and electrochemical impedance spectroscopy (EIS). Furthermore, the effect of silane precursor concentration on the aforementioned response variables was tested. Regarding the structure, results point out rough deposits composed of two layers with different properties and thicknesses, and preferential deposition on the top area of the carbon steel coupon. Elemental mapping proved the chemical stability of the film in NaCl 3.5%wt., while increasing the amounts of silane precursor up to 40 mmol showed also increased results for water contact angle (157o), impedance modulus at 0.01 Hz (107 Ohm.cm2), and film thickness (70 µm). However, the addition of greater amounts resulted in miscibility issues in the hydrolysis solution.

Resumo em Inglês:

Abstract This study analysed the integrity of welded joints of a UNS S32205 duplex stainless steel, using different welding energies: 0.5 kJ.mm-1, 1.0 kJ.mm-1, and 3.5 kJ.mm-1. Microstructural characterisation, tensile testing, intergranular attack susceptibility testing (ASTM A262 practice A) and pitting/crevice corrosion resistance tests (critical pitting temperature test, ASTM G48 practice C) were performed in these welded joints. The results showed that the tensile properties of the welded joints did not vary significantly with the welding energy. The microstructure's ferrite content in the molten zone (MZ) was proportional to the welding energy: the ferrite concentration in the 0.5 kJ.mm-1 weldings was approximately 75%. When the welding energy increased to 3.5 kJ.mm-1, the amount of ferrite dropped to 54%. The 3.5 kJ.mm-1 welded joint featured a comparatively higher proportion of coarser austenite grains. The HAZ of the 3.5 kJ.mm-1 welded joint was comparatively more susceptible to the intergranular attack along the α/γ interfaces, while in the base metal and the other two welded joints, the intergranular attack along the α/γ interfaces was not prominent. Additionally, the pitting corrosion took place preferentially in the ferrite phase of the HAZ for all welding conditions.

Resumo em Inglês:

Abstract Frequently stainless steel AISI 316L aseptic tanks have their passivity and corrosion resistance properties degraded by biofilm formation and localized corrosion processes. Thereby, maintenance projects are performed to repair the surface in food-grade product contact to obtain an aseptic property as defined by ASME BPE. However, the on-site non-destructive testing are limited to the liquid penetrant examination and the average roughness measurement. The on-site open circuit potential and on-site cyclic polarization measurements were conducted using a portable electrochemical minicell. The level of passivation was quantified on the tank surface, and it was performed before and after the repairing maintenance protocol be made. The results of the on-site electrochemical measurements showed a clear difference between as-degraded and repaired surfaces, indicating a sensible response to aseptic surface inspection. The on-site open circuit potential together with the on-site cyclic polarization were considered an advanced tool to support the maintenance projects of the AISI 316L aseptic surfaces.

Resumo em Inglês:

Abstract In this work, the electrochemical anodization process was carried out on titanium grade 2, using an electrolytic solution of 3 M and 0.15 M HCl with voltages of 11 V, 12 V and 15 V, as well as time variations in the experimental process and later an annealing process at 750 °C. According to the results obtained, the TiO2 coatings presented different morphologies on their surface, which consisted of nanopores, nanowires and clusters of oxide grains, as well as a combination of anatase and rutile crystalline phases. Band Gap variations were found to be non-significant despite changes in the morphology of the coatings at different anodization conditions, with an average value of 2.91 eV. It was observed that the anodized samples treated by the annealing process at 750 °C, thickness values up to 16 μm were obtained.

Resumo em Inglês:

Abstract Flow accelerated corrosion (FAC) is a steel degradation that occurs in heat recovery steam generators in the power industry. The mechanism of this corrosion comprises an electrochemical dissolution of the semi-protective magnetite layer (Fe3O4) that is formed within the pipes employed in the boilers. The FAC is influenced by different factors such as fluid velocity, pH and dissolved oxygen concentration. In this context, Rotating Cage tests were used to evaluate the influence of pH and dissolved oxygen content on FAC of A210, P11 and P22 steels. General corrosion was lower for P11 and P22 steels, an effect consistent with the presence of chromium in their compositions. General corrosion was most critical at pH 8.5. The corrosion intensity decreased for the three steels when the dissolved oxygen concentration increased, at 2 m/s. This behavior is coherent considering the most effective precipitation of Fe2O3 inside the pores of the Fe3O4 layer in a more oxidizing environment. For 3 m/s, the corrosion intensity increased for both materials when oxygen increased, showing the shear stress effect. These behaviors were more significant at pH 8.5. About pitting corrosion, the analyzes show localized attack in the majority of coupons, however with very low number of pits.

Resumo em Inglês:

Abstract Aluminum alloys are the state-of-art materials for structural components of aircrafts. As they are susceptible to localized corrosion, this kind of damage can become a major threat for its safe use in aircraft components. Therefore, surface protection of aluminum alloys against corrosion is a core issue in these applications. In this work, an alternative eco-friendly cerium-based surface pretreatment was developed and applied on the AA1230 clad of the AA2024-T3 alloy for corrosion protection. The corrosion resistance evaluation of this modified surface was evaluated by several techniques. The results were compared to chromium based conventional treatments and revealed that the coating layer, composed of spherical nodular nanostructures of cerium, obtained with the proposed eco-friendly treatment, improved the corrosion resistance of the alloy. Moreover, it was comparable to the corrosion behavior of chromate-treated alloy, showing that this treatment is a promising alternative to replace chromate based surface treatments.

Resumo em Inglês:

Super-austenitic stainless steels (SASS) are alloys with better performance in industrial applications in comparison with standard degrees of austenitic stainless steels (ASS), mainly because of elevated Ni and Mo contents and residual control of certain elements because the improvement of refine techniques. These facts, promotes an improvement of mechanical properties and minimize detrimental effects of intergranular corrosion. Besides, some industrial applications involve high temperatures services, because these alloys families have an excellent creep and oxidation resistances performances. In this work, the objective is evaluate the microstructural and mechanical properties in high Mo SASS exposed at 600˚C in specimens aged until 2000 hours. Thus, hardness and toughness values and Double Loop Electrochemical Potentiodynamic Reactivation (DL-EPR) measurements were analyzed in several thermal aging in comparison to solution treatment condition. Complementary, analysis by Light Optical (LOM), of specimens tested by DL-EPR, and Scanning Electron Microscopies (SEM) in fractured surface from Charpy specimens were also analysed by SEM by backscattered electron mode (BSE). The results show that the aging provokes intergranular embrittlement by inhomogeneous distribution in grain boundaries of Mo rich phase precipitation.

Resumo em Inglês:

Abstract A superhydrophobic surface with excellent corrosion resistance was prepared on sandblasted AISI 304 stainless steel by applying stearic acid through dip-coating. Superhydrophobic surfaces have several advantages, such as self-cleaning, anti-icing, anti-adherent, and anti-corrosion. In this work, roughness and superhydrophobic properties were studied by contact angle, optical profilometry, electrochemical impedance spectroscopy, and potentiostatic polarization techniques. The lowest surface wettability was obtained in sandblasted samples (146.2°, due to the roughness change). The stearic acid coating response on sandblasted substrates was acquired by EIS analysis. The sample set with higher corrosion resistance at saline solution during the polarized potentiostat tests was the smoothly coated sandblasted samples. For comparison, corrosion current density of sample without coating was 3.13x10-7, whilst the coated sample was 1.34x10-8. Further, the passive current density was 6.02x10-7 for as-received samples and 2.16x10-8 for coated samples. The modified surface proved to be effective against corrosion when compared to smooth surfaces.

Resumo em Inglês:

Flow-accelerated corrosion has been studied by means of computational fluid dynamics (CFD) techniques and rotating cage (RC) autoclave tests according to ASTM G170. This study evaluated through CFD and laboratory tests the influence of RC geometry and baffles on the wall shear stress (τw) proposed by the aforementioned standard. The experimental were performed at 120 °C and 2 angular velocities (500 and 800 rpm) during 25 h in a solution with 600 mg/L of Cl- ions and 10-3 mol/L of sodium thiosulfate. Corrosion rates were obtained by ASTM G31 and the surfaces were evaluated by OM and XRD. Corrosion rate values and XRD analyses showed divergence between samples in different positions in the RC and between distinct regions in the same sample. The numerical simulations and the experimental tests showed a great influence of the baffles on τw. The conservatism in the values obtained with this technique is caused by excessive corrosion close to the samples edges and the non-uniformity of τw on the internal samples surfaces. Thus, the main conclusion of the study is related to the importance of better knowledge on experimental methodology and mathematical approximations for updating the criterion for the correct τw calculation on sample surfaces.