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TiO2 Thin Films by Atmospheric Pressure Chemical Vapor Deposition for Rear Surface Passivation of p-PERT Solar Cells

Abstract

The aim of this paper was to analyze the passivation of the rear face of silicon solar cells by TiO2 thin films produced by atmospheric pressure chemical vapor deposition (APCVD). A compact high-throughput APCVD system was employed to deposit the TiO2 films. Silicon solar cells with a n+pp+ PERT (passivated emitter rear totally-diffused) structure were produced and characterized. The use of TiO2 on the rear face resulted in a 0.5 mA/cm2 increase in short-circuit current density and a 0.5% absolute improvement in efficiency compared to devices without a passivation layer. Analyzing the internal quantum efficiency of the devices, we concluded that this economically technique provides passivation on the p+ surface, doped with boron, similar to that obtained with thermally grown silicon oxide films.

Keywords:
Silicon solar cells; titanium dioxide; APCVD; surface passivation


1. Introduction

Passivated emitter and rear cells (PERC) have become the most extensively employed technology in the production of photovoltaic modules in recent years11 ITRPV: International Technology Roadmap for Photovoltaic. 2022 results [Internet]. 2023 [cited 2023 Dec 11]. Available from: http://itrpv.vdma.org
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,22 Muduli SP, Kale P. State-of-the-art passivation strategies of c-Si for photovoltaic applications: a review. Mater Sci Semicond Process. 2023;154:107202. http://dx.doi.org/10.1016/j.mssp.2022.107202.
http://dx.doi.org/10.1016/j.mssp.2022.10...
. The primary reason for using this structure was its higher efficiency compared to Al-BSF (aluminum-back surface field) devices33 Moehlecke A, Zanesco I. Development of silicon solar cells and photovoltaic modules in Brazil: analysis of a pilot production. Mater Res. 2012;15(4):581-8. http://dx.doi.org/10.1590/S1516-14392012005000084.
http://dx.doi.org/10.1590/S1516-14392012...
, owing to the introduction of dielectric layers on the rear face to minimize the recombination of minority charge carriers. Al2O3 layers deposited by atomic layer deposition (ALD) have been implemented to passivate p-type surfaces on account of the negative charges produced. This process effectively reduces the concentration of minority charge carriers (electrons) near the surface22 Muduli SP, Kale P. State-of-the-art passivation strategies of c-Si for photovoltaic applications: a review. Mater Sci Semicond Process. 2023;154:107202. http://dx.doi.org/10.1016/j.mssp.2022.107202.
http://dx.doi.org/10.1016/j.mssp.2022.10...
. In addition to PERC solar cells, industries and laboratories have also dedicated efforts to TOPCon structure, with surfaces passivated with polysilicon films and tunnel oxides44 Ghosh DK, Bose S, Das G, Acharyya S, Nandi A, Mukhopadhyay S, et al. Fundamentals, present status and future perspective of TOPCon solar cells: a comprehensive review. Surf Interfaces. 2022;30:101917. http://dx.doi.org/10.1016/j.surfin.2022.101917.
http://dx.doi.org/10.1016/j.surfin.2022....
.

Solar cells with boron or another p-type dopant diffused into the whole rear face are called PERT (passivated emitter, rear totally-diffused)22 Muduli SP, Kale P. State-of-the-art passivation strategies of c-Si for photovoltaic applications: a review. Mater Sci Semicond Process. 2023;154:107202. http://dx.doi.org/10.1016/j.mssp.2022.107202.
http://dx.doi.org/10.1016/j.mssp.2022.10...
. If manufactured on n-type silicon wafers, these solar cells are potential candidates for bifacial devices, exhibiting a high bifaciality coefficient. This coefficient is defined as the ratio of lower efficiency in relation to the higher efficiency subject to the same irradiance and measured independently55 Vimala M, Ramadas G, Perarasi M, Manokar AM, Sathyamurthy R. A review of different types of solar cell materials employed in bifacial solar photovoltaic panel. Energies. 2023;16(8):3605. http://dx.doi.org/10.3390/en16083605.
http://dx.doi.org/10.3390/en16083605...
,66 Moehlecke A, Zanesco I, Cañizo C, Luque A. Experimental comparison between P and N bases for bifacial solar cells. In: 13th European Photovoltaic Solar Energy Conference; 1995; Nice, France. Proceedings. Bedford: H.S. Stephens & Associates; 1995. p. 1242-5.. Bifacial cells can take advantage of solar radiation reflected by the surroundings, reaching the rear face of the cell. According to International Technology Roadmap for Photovoltaic (ITRPV)11 ITRPV: International Technology Roadmap for Photovoltaic. 2022 results [Internet]. 2023 [cited 2023 Dec 11]. Available from: http://itrpv.vdma.org
http://itrpv.vdma.org...
, currently, 65% of the world's production of solar cells are bifacial and it is expected that by 2033 this percentage will grow to 90%. Not all bifacial cells are used in bifacial PV modules, but by 2033 it is predicted that 70% of photovoltaic modules will be bifacial11 ITRPV: International Technology Roadmap for Photovoltaic. 2022 results [Internet]. 2023 [cited 2023 Dec 11]. Available from: http://itrpv.vdma.org
http://itrpv.vdma.org...
. Studies have been carried out to optimize the passivation of the rear surface of solar cells, aiming to utilize them in bifacial devices. Wei et al.77 Wei P, Tong R, Liu X, Wei Y, Zhang Y, Liu X, et al. Optimization of rear-side passivation for enhancing the performance of bifacial PERC+ solar cells. Mater Sci Semicond Process. 2024;170:107947. http://dx.doi.org/10.1016/j.mssp.2023.107947.
http://dx.doi.org/10.1016/j.mssp.2023.10...
investigated the influence of SiNX and SiOXNY as rear-side passivation of PERC+ devices, that is, PERC cells with an Al finger grid instead of the full-area Al rear surface used in monofacial devices. For instance, due to the lower parasitic absorption and better rear-side passivation, the sample with SiNX/SiOXNY/SiNX stacks showed an enhancement of conversion efficiency by 0.09% when compared to the sample passivated with a single 80 nm thick SiNX film. Fan et al.88 Fan W, Shen H, Liu B, Zhao L, Zhang X, Pan H. Influence of Al2O3/SiNx rear-side stacked passivation on the performance of polycrystalline PERC solar cells. Energies. 2023;16(19):6963. http://dx.doi.org/10.3390/en16196963.
http://dx.doi.org/10.3390/en16196963...
analyzed an Al2O3/SiNX rear side stacked passivation layer obtained by plasma enhanced chemical vapor depositon (PECVD) for multicrystalline PERC solar cells. The results indicated that the most effective passivation was achieved with a 10.8 nm thick Al2O3 layer and a 120 nm thick SiNX layer. If the thickness of Al2O3 was decreased to 6.8 nm or increased to 16 nm, the efficiency was reduced by 0.05% and 0.10%, respectively. If the film thickness of SiNX was reduced to 100 nm or increased to 150 nm, the efficiency decreases by 0.05% and 0.09%, respectively88 Fan W, Shen H, Liu B, Zhao L, Zhang X, Pan H. Influence of Al2O3/SiNx rear-side stacked passivation on the performance of polycrystalline PERC solar cells. Energies. 2023;16(19):6963. http://dx.doi.org/10.3390/en16196963.
http://dx.doi.org/10.3390/en16196963...
.

TiO2 thin films present high refractive index that is optimal for reducing reflection losses of glass-encapsulated solar cells, low extinction factor, high thermal stability and high chemical resistance99 Cui J, Allen T, Wan Y, McKeon J, Samundsett C, Yan D, et al. Titanium oxide: a re-emerging optical and passivating material for silicon solar cells. Sol Energy Mater Sol Cells. 2016;158:115-9. http://dx.doi.org/10.1016/j.solmat.2016.05.006.
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,1010 Zanesco I, Moehlecke A, Model JCM, Ly M, Aquino J, Zanotto Razera RA, et al. Evaluation of the TiO2 anti-reflective coating in PERT solar cells with silicon dioxide passivation. In: Solar World Congress; 2019; Santiago. Proceedings. Freiburg im Breisgau: ISES; 2019. p. 1-10. http://dx.doi.org/10.18086/swc.2019.19.13.
http://dx.doi.org/10.18086/swc.2019.19.1...
. Atomic layer deposition is the most studied technique for obtaining TiO2 films because it achieves higher surface passivation. However, it requires a long processing time and high-cost equipment1111 Liao B, Hoex B, Aberle AG, Chi D, Bhatia CS. Excellent c-Si surface passivation by low-temperature atomic layer deposited titanium oxide. Appl Phys Lett. 2014;104(25):253903. http://dx.doi.org/10.1063/1.4885096.
http://dx.doi.org/10.1063/1.4885096...
. High vacuum evaporation, used to obtain antireflection TiO2 films and slight surface passivation of the n+ emitter, was reported by Model et al.1212 Model JCM, Moehlecke A, Zanesco I, Ly M, Marcondes TL. TiO2 antireflection coating deposited by electro-beam evaporation: thin film thickness effect on weighted reflectance and surface passivation of silicon solar cells. Mater Res. 2022;25:e20220245. http://dx.doi.org/10.1590/1980-5373-mr-2022-0245.
http://dx.doi.org/10.1590/1980-5373-mr-2...
. The atmospheric pressure chemical vapor deposition (APCVD) was also used to obtain antireflection TiO2 films and to passivate boron doped (p+) surfaces1313 Thomson AF, McIntosh K. Light-enhanced surface passivation of TiO2-coated silicon. Prog Photovolt Res Appl. 2012;20(3):343-9. http://dx.doi.org/10.1002/pip.1132.
http://dx.doi.org/10.1002/pip.1132...
. The passivation was attributed to significant levels of negative charges existing in the films after the deposition and subsequent irradiation with a halogen lamp1313 Thomson AF, McIntosh K. Light-enhanced surface passivation of TiO2-coated silicon. Prog Photovolt Res Appl. 2012;20(3):343-9. http://dx.doi.org/10.1002/pip.1132.
http://dx.doi.org/10.1002/pip.1132...
. Although low surface recombination velocities have been reported (in the order of 30 cm/s) in silicon wafers with p+ regions of 200 ohms/sq (lightly doped), no results were presented for solar cells manufactured with TiO2 films1313 Thomson AF, McIntosh K. Light-enhanced surface passivation of TiO2-coated silicon. Prog Photovolt Res Appl. 2012;20(3):343-9. http://dx.doi.org/10.1002/pip.1132.
http://dx.doi.org/10.1002/pip.1132...
. Currently, TiOX films have also been studied to be used as selective contacts, i.e., to reduce recombination under metallized regions and maintain a low contact resistivity1414 Wang W, He J, Yan D, Samundsett C, Phang SP, Huang Z, et al. 21.3%-efficient n-type silicon solar cell with a full area rear TiOX/LiF/Al electron-selective contact. Sol Energy Mater Sol Cells. 2020;206:110291. http://dx.doi.org/10.1016/j.solmat.2019.110291.
http://dx.doi.org/10.1016/j.solmat.2019....
,1515 Liang W, Narangari P, Tong J, Michel JI, Murdoch BJ, Sio HC, et al. Effect of Al electrodes on surface passivation of TiOX selective heterocontacts for Si solar cells. Phys Status Solidi Rapid Res Lett. 2023;17(3):2200304. http://dx.doi.org/10.1002/pssr.202200304.
http://dx.doi.org/10.1002/pssr.202200304...
. For example, for n-type regions in p+n solar cells, TiOX films (obtained by ALD), LiF and Al were deposited on the rear face and high effective minority carrier lifetimes were achieved, in the order of 3 ms in n-type (100)-oriented FZ (float zone) silicon wafers1414 Wang W, He J, Yan D, Samundsett C, Phang SP, Huang Z, et al. 21.3%-efficient n-type silicon solar cell with a full area rear TiOX/LiF/Al electron-selective contact. Sol Energy Mater Sol Cells. 2020;206:110291. http://dx.doi.org/10.1016/j.solmat.2019.110291.
http://dx.doi.org/10.1016/j.solmat.2019....
.

Considering the importance of passivation in obtaining high-efficiency solar cells, the aim of this paper is to analyze the surface passivation of the rear face of n+pp+ PERT silicon solar cells with TiO2 deposited by APCVD. The APCVD system was specially developed by the Institute of Microelectronic Technology at the University of the Basque Country to optimize cleanroom space in laboratories or industries while simultaneously achieving high throughput. Solar cells were manufactured and characterized and the TiO2 films were analyzed by spectral reflectance and internal quantum eficiency of the devices.

2. Materials and Methods

2.1. Solar cell fabrication process

Solar-grade silicon wafers grown by the Czochralski technique, p-type, boron doped with a diameter of 100 mm were used. Baseline process to produce n+pp+ PERT solar cells was presented elsewhere1212 Model JCM, Moehlecke A, Zanesco I, Ly M, Marcondes TL. TiO2 antireflection coating deposited by electro-beam evaporation: thin film thickness effect on weighted reflectance and surface passivation of silicon solar cells. Mater Res. 2022;25:e20220245. http://dx.doi.org/10.1590/1980-5373-mr-2022-0245.
http://dx.doi.org/10.1590/1980-5373-mr-2...
. The steps of the solar cell fabrication process were: texture etching, RCA cleaning, boron spin-coating, boron diffusion and oxide growth, RCA cleaning, phosphorus diffusion (POCl3 as source of phosphorus), RCA cleaning, deposition of TiO2 on the front and rear faces, metal paste screen-printing (Ag/Al and Ag on the rear and front face, respectively), metallization paste firing and laser edge isolation. Figure 1 presents a diagram of the solar cells. Devices with and without titanium oxide films on the rear face were produced to assess the passivation effect.

Figure 1
Solar cell structure with TiO2 deposited by APCVD on both the front and rear faces.

In chemical vapor deposition at atmospheric pressure, the TiO2 liquid precursor was tetra isopropyl titanium (TPT). For deposition temperatures of 150 to 450 °C, TPT can react via a two-step hydrolysis reaction1616 Richards BS. Single-material TiO2 double-layer antireflection coatings. Sol Energy Mater Sol Cells. 2003;79(3):369-90. http://dx.doi.org/10.1016/S0927-0248(02)00473-7.
http://dx.doi.org/10.1016/S0927-0248(02)...
, as shown by the Equation 1 and Equation 2:

T i O C 3 H 7 4 + 2 H 2 O T i O H 4 + 4 C 3 H 7 O H (1)
T i O H 4 + 4 C 3 H 7 O H T i O 2 + 4 C H 3 C H O H C H 3 (2)

Deposition temperatures (Tdep) below 300 °C result in amorphous thin TiO2 films, while Tdep from 300 °C to 450 °C favor the formation of polycrystalline TiO2 films of the anatase phase1717 Vallejo B, Gonzalez-Mañas M, Martínez-López J, Morales F, Caballero MA. Characterization of TiO2 deposited on textured silicon wafers by atmospheric pressure chemical vapour deposition. Sol Energy Mater Sol Cells. 2005;86(3):299-308. http://dx.doi.org/10.1016/j.solmat.2004.07.011.
http://dx.doi.org/10.1016/j.solmat.2004....
.

Figure 2a presents the equipment – bubblers with TPT and H2O, and the injectors of the vapors – developed by the Institute of Microelectronic Technology at the University of Basque Country, requiring minimal space in the laboratory. The dimensions of the compact equipment are as follows: length of 1.5 m, width of 0.6 m and height of 1.3 m. For comparison, commercial CVD equipments have lengths on the order of 3.0 m to 5.3 m.

Figure 2
(a) TiO2 film deposition equipment and (b) simplified diagram of the main components.

To produce a TiO2 film, one linear nozzle injects water vapor and the other injects TPT vapor that react to form a film on the surface of the silicon wafer. The conditions for thin film formation are established by adjusting the following parameters: temperature of the injectors, conveyor belt temperature under the injectors, belt speed, temperature of dionized water, temperature of TPT, and the flow of N2 through the deionized water/TPT bubblers.

Figure 2b presents a diagram of the equipment and its main parts. In the equipment for the deposition of titanium oxide films, TPT was maintained between 80 °C and 90 °C in a heater/bubbler (5). The TPT vapor is conducted via heated gas lines (7) to a stainless-steel linear injector (8) located in the chamber. A bubbler containing deionized water (6) is maintained at a temperature between 60 °C and 70 °C, serving as a water vapor supply that feeds the other injector. The flow rates were controlled by pneumatic valves (2), which release the N2 (carrier gas), and by digital mass flow controllers (3). The silicon wafer is moved under the linear injectors by a conveyor belt (9) heated by a baseplate (10) at 200 °C. The conveyor belt speed was maintained in the range of 60 – 70 cm/min.

The silicon wafers with TiO2 films were thermally processed in a standard infrared belt furnace, with three heating zones, a laboratory furnace currently used to dry and firing screen printed metal grids. Clean dry air was used in the process. The peak temperature was set to 860 ºC1212 Model JCM, Moehlecke A, Zanesco I, Ly M, Marcondes TL. TiO2 antireflection coating deposited by electro-beam evaporation: thin film thickness effect on weighted reflectance and surface passivation of silicon solar cells. Mater Res. 2022;25:e20220245. http://dx.doi.org/10.1590/1980-5373-mr-2022-0245.
http://dx.doi.org/10.1590/1980-5373-mr-2...
, and belt speed was 300 cm/min.

2.2. Characterization of solar cells and TiO2 coatings

To characterize the TiO2 thin films in terms of thickness and reflectance, hemispherical reflectance was measured at five points on the wafers using a spectrophotometer with an integrating sphere after the deposition and firing processes. Firing of solar cell metal contacts in infrared conveyor furnaces is an industry standard, and this thermal process can modify the TiO2 film thickness and/or refraction index.

Solar cells were characterized under standard conditions (100 mW/cm2, AM1.5G and 25 °C) in a solar simulator calibrated with a silicon solar cell previously measured at CalLab - FhG-ISE (Fraunhofer-Institut für Solare Energiesysteme), Germany. The short-circuit current density (JSC), the open circuit voltage (VOC) and the efficiency (η) were determined from the I-V curve. The spectral response and hemispherical reflectance were measured to obtain the internal quantum efficiency (IQE).

3. Results and Discussion

Figure 3 presents a textured silicon wafer coated by TiO2 and the hemispherical reflectance measured in five regions. Table 1 depicts the wavelength values for minimum reflectance (λmin) and the estimated thickness of the TiO2 film (dTiO2) deposited in two silicon wafers, before and after the thermal process of metallization paste firing. For the minimum reflectance, the product of refractive index (n) and layer thickness is equal to a quarter of the wavelength (n.dTiO2= λmin/4). To calculate the dTiO2, a refractive index of 2.25 was considered1818 Hocine D, Pasquinelli M, Escoubas L, Torchio P, Moreau A, Belkaid MS. Structural and optical study of titanium dioxide thin films elaborated by APCVD for application in silicon solar cells. In: International Conference on Renewable Energies and Power Quality; 2010; Granada, Spain. Proceedings. Vigo: European Association for the Development of Renewable Energies, Environment and Power Quality; 2010. p. 1-6. http://dx.doi.org/10.24084/repqj08.702.
http://dx.doi.org/10.24084/repqj08.702...
. The thicknesses of the deposited films ranged from 71 nm to 82 nm. The average value of dTiO2 was (74 ± 1) nm and (61 ± 6) nm before and after firing, respectively. In a second processed sample, a film thickness of (75 ± 6) nm and (59 ± 3) nm was estimated, before and after firing, respectively. For TiO2 film deposited by electron beam evaporation and firing process at 860 ºC, Model et al.1212 Model JCM, Moehlecke A, Zanesco I, Ly M, Marcondes TL. TiO2 antireflection coating deposited by electro-beam evaporation: thin film thickness effect on weighted reflectance and surface passivation of silicon solar cells. Mater Res. 2022;25:e20220245. http://dx.doi.org/10.1590/1980-5373-mr-2022-0245.
http://dx.doi.org/10.1590/1980-5373-mr-2...
observed a wavelength shift of the minimum spectral reflectance (Δλmin) of around 40 nm, value similar to that reported by Ly et al.1919 Ly M, Eberhardt D, Filomena GZ, Moehlecke A, Zanesco I. Impact of metal grid firing on antireflection coatings. In: 22nd European Photovoltaic Solar Energy Conference and Exhibition; 2007; Milan. Proceedings. Munich: EU PVSEC; 2007. p. 1532-4.. On the contrary, an average Δλmin of 130 nm was observed for the TiO2 films deposited by APCVD in this work. The physical mechanisms to explain this change is the reduction of the film thickness and/or the increase of refractive index1717 Vallejo B, Gonzalez-Mañas M, Martínez-López J, Morales F, Caballero MA. Characterization of TiO2 deposited on textured silicon wafers by atmospheric pressure chemical vapour deposition. Sol Energy Mater Sol Cells. 2005;86(3):299-308. http://dx.doi.org/10.1016/j.solmat.2004.07.011.
http://dx.doi.org/10.1016/j.solmat.2004....

18 Hocine D, Pasquinelli M, Escoubas L, Torchio P, Moreau A, Belkaid MS. Structural and optical study of titanium dioxide thin films elaborated by APCVD for application in silicon solar cells. In: International Conference on Renewable Energies and Power Quality; 2010; Granada, Spain. Proceedings. Vigo: European Association for the Development of Renewable Energies, Environment and Power Quality; 2010. p. 1-6. http://dx.doi.org/10.24084/repqj08.702.
http://dx.doi.org/10.24084/repqj08.702...
-1919 Ly M, Eberhardt D, Filomena GZ, Moehlecke A, Zanesco I. Impact of metal grid firing on antireflection coatings. In: 22nd European Photovoltaic Solar Energy Conference and Exhibition; 2007; Milan. Proceedings. Munich: EU PVSEC; 2007. p. 1532-4.. Vallejo et al.1717 Vallejo B, Gonzalez-Mañas M, Martínez-López J, Morales F, Caballero MA. Characterization of TiO2 deposited on textured silicon wafers by atmospheric pressure chemical vapour deposition. Sol Energy Mater Sol Cells. 2005;86(3):299-308. http://dx.doi.org/10.1016/j.solmat.2004.07.011.
http://dx.doi.org/10.1016/j.solmat.2004....
analyzed TiO2 films deposited by APCVD and explained the thickness reduction and refractive index increasing by a phase transition from amorphous to partially crystalline.

Figure 3
(a) Silicon wafer coated with TiO2 deposited by APCVD and (b) reflectance for five regions of the wafers. Sample with TiO2 film as-deposited (without firing).
Table 1
Average values of the wavelength for minimum reflectance (λmin) and the estimated thickness of the deposited TiO2 film (dTiO2).

The deposition of the TiO2 on the rear face of the n+pp+ PERT cells caused an increase of around 0.5 mA/cm2 in the short-circuit current, 6 mV in the open circuit voltage and 0.5% (absolute) in the efficiency (see Figure 4). Although a 0.5% gain in efficiency may seem relatively small, the associated lower-cost process has an impact on the power of photovoltaic modules, especially considering the high yearly production of industrial lines of solar cell. The current industrial plants are capable of annually producing multi-gigawatts, with an hourly processing capacity of up to five thousand 210 mm x 210 mm silicon wafers11 ITRPV: International Technology Roadmap for Photovoltaic. 2022 results [Internet]. 2023 [cited 2023 Dec 11]. Available from: http://itrpv.vdma.org
http://itrpv.vdma.org...
,2020 Chen Y, Chen D, Altermatt PP, Zhang S, Wang L, Zhang X, et al. Technology evolution of the photovoltaic industry: learning from history and recent progress. Prog Photovolt Res Appl. 2023;31(12):1194-204. http://dx.doi.org/10.1002/pip.3626.
http://dx.doi.org/10.1002/pip.3626...
. The throughput is limited by the deposition of SiNX using plasma-enhanced chemical vapor deposition2020 Chen Y, Chen D, Altermatt PP, Zhang S, Wang L, Zhang X, et al. Technology evolution of the photovoltaic industry: learning from history and recent progress. Prog Photovolt Res Appl. 2023;31(12):1194-204. http://dx.doi.org/10.1002/pip.3626.
http://dx.doi.org/10.1002/pip.3626...
.

Figure 4
Deposition of TiO2 by APCVD on the rear face increases the JSC, VOC and efficiency of the n+pp+ solar cells.

The solar cells with the front and rear faces coated with TiO2 deposited by APCVD reached an efficiency of 15.6% (with VOC = 589.8 mV and JSC = 34.9 mA/cm2), a value 0.3% above than that achieved in previous studies with TiO2 films deposited by electron beam evaporation1212 Model JCM, Moehlecke A, Zanesco I, Ly M, Marcondes TL. TiO2 antireflection coating deposited by electro-beam evaporation: thin film thickness effect on weighted reflectance and surface passivation of silicon solar cells. Mater Res. 2022;25:e20220245. http://dx.doi.org/10.1590/1980-5373-mr-2022-0245.
http://dx.doi.org/10.1590/1980-5373-mr-2...
. With this process, it is necessary to use high vacuum equipment, requiring longer running times and, thus, resulting in lower throughput. This way, the TiO2 obtained by APCVD could be more cost-effective for an industrial line.

It is worth mentioning that there are PERT solar cells that achieve efficiencies above 20% with processes that use BBr3 for boron diffusion, selective emitters on the front face and an advanced metal grid (20-30 μm wide fingers)2121 Rehman A, Nadeem M, Usman M. Passivated emitter and rear totally diffused: PERT solar cell‑ an overview. Silicon. 2023;15(2):639-49. http://dx.doi.org/10.1007/s12633-022-02050-6.
http://dx.doi.org/10.1007/s12633-022-020...
. These technologies were not used in the solar cells developed in this work. Passivation films, such as SiNX and Al2O3, are employed in high-efficiency PERT solar cells. However, TiO2 deposited via APCVD offers a more cost-effective implementation and utilizes non-hazardous chemicals.

In the Figure 5, the internal quantum efficiencies of the solar cells developed with TiO2 deposited by APCVD are presented. Additionally, the IQE of a similar device with both surfaces coated by a SiO2 layer (10 nm thick), thermally grown at 800 °C in a quartz tube furnace, is shown2222 Moehlecke A, Marcondes TL, Aquino J, Zanesco I, Ly M. Cost-effective thin n-type silicon solar cells with rear emitter. Mater Res. 2020;23(1):e20190536. http://dx.doi.org/10.1590/1980-5373-mr-2019-0536.
http://dx.doi.org/10.1590/1980-5373-mr-2...
. The silicon dioxide is a well-known passivation layer from the microelectronic industry and experienced new applications on silicon solar cells2323 Glunz SW, Feldmann F. SiO2 surface passivation layers: a key technology for silicon solar cells. Sol Energy Mater Sol Cells. 2018;185:260-9. http://dx.doi.org/10.1016/j.solmat.2018.04.029.
http://dx.doi.org/10.1016/j.solmat.2018....
. The use of TiO2 on the boron-doped rear face increased the IQE for long wavelengths, highlighting its effectiveness in surface passivation. For instance, for λ = 1000 nm, an IQE of 93% was obtained for the solar cell with rear TiO2 film. The device without rear passivation achieved an IQE of 88%. For λ = 1000 nm, the IQE of the solar cell with SiO2 reached 92.3%. Compared to devices passivated with SiO2, TiO2 films provide similar surface passivation on boron doped region. Conversely, regarding the phosphorus-doped emitter (n-type front surface), the deposited TiO2 film is not as effective as the SiO2 film in reducing surface recombination. At a wavelength of 400 nm, the device with SiO2 achieved an IQE of approximately 88%, while those with TiO2 reached 78%. These results suggest that negative charges are generated during the formation of TiO2, contributing to field-effect passivation in the p+ region while potentially increasing recombination in n+ surfaces22 Muduli SP, Kale P. State-of-the-art passivation strategies of c-Si for photovoltaic applications: a review. Mater Sci Semicond Process. 2023;154:107202. http://dx.doi.org/10.1016/j.mssp.2022.107202.
http://dx.doi.org/10.1016/j.mssp.2022.10...
,1313 Thomson AF, McIntosh K. Light-enhanced surface passivation of TiO2-coated silicon. Prog Photovolt Res Appl. 2012;20(3):343-9. http://dx.doi.org/10.1002/pip.1132.
http://dx.doi.org/10.1002/pip.1132...
,2424 Bonilla RS, Hoex B, Hamer P, Wilshaw PR. Dielectric surface passivation for silicon solar cells: a review. Phys Status Solidi, A Appl Mater Sci. 2017;214(7):1700293. http://dx.doi.org/10.1002/pssa.201700293.
http://dx.doi.org/10.1002/pssa.201700293...
.

Figure 5
Internal quantum efficiency of solar cells with TiO2 film deposited by APCVD on both faces and only on the front face. The IQE of a n+pp+ solar cell with surfaces passivated by thermally grown SiO2 is also presented2222 Moehlecke A, Marcondes TL, Aquino J, Zanesco I, Ly M. Cost-effective thin n-type silicon solar cells with rear emitter. Mater Res. 2020;23(1):e20190536. http://dx.doi.org/10.1590/1980-5373-mr-2019-0536.
http://dx.doi.org/10.1590/1980-5373-mr-2...
.

4. Conclusions

The surface passivation provided by TiO2 films deposited by APCVD was analyzed in n+pp+ PERT solar cells. The TiO2 film on the boron-doped rear face increases the IQE of the solar cells in the infrared wavelength range when compared to devices without passivation layer on the p+ surface. The short-circuit current density was increased by 0.5 mA/cm2 and the efficiency by 0.5% (absolute) with the use of TiO2 on the rear face. This cost-effective technique provided passivation on the boron doped rear surface, similar to the result obtained with thermally grown silicon oxide films.

New studies are being carried out to analyze the homogeneity of the films as-deposited and after the thermal process of firing. Furthermore, TiO2 thin films will also be analyzed on n-type silicon solar cells with a n+np+ structure.

5. Acknowledgments

The authors acknowledge the financial support provided by the Brazilian financing agencies FINEP, CNPq and CAPES and by the Brazilian utility Eletrosul Centrais Elétricas S. A..They are also grateful for the development of TiO2 film deposition equipment by the Institute of Microelectronic Technology, University of the Basque Country, particularly to Professors José Rubén Gutierrez and Juan Carlos Jimeno.

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Publication Dates

  • Publication in this collection
    15 Apr 2024
  • Date of issue
    2024

History

  • Received
    11 Dec 2023
  • Reviewed
    11 Mar 2024
  • Accepted
    13 Mar 2024
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