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Brazilian Journal of Chemical Engineering, Volume: 27, Número: 3, Publicado: 2010
  • Preface

    Alves, Rita Maria de Brito; Nascimento, Claudio Augusto Oller do; Biscaia Junior, Evaristo Chalbaud
  • Computer aided polymer design using multi-scale modelling Process Systems Engineering

    Satyanarayana, K. C.; Abildskov, J.; Gani, R.; Tsolou, G.; Mavrantzas, V. G.

    Resumo em Inglês:

    The ability to predict the key physical and chemical properties of polymeric materials from their repeat-unit structure and chain-length architecture prior to synthesis is of great value for the design of polymer-based chemical products, with new functionalities and improved performance. Computer aided molecular design (CAMD) methods can expedite the design process by establishing input-output relations between the type and number of functional groups in a polymer repeat unit and the desired macroscopic properties. A multi-scale model-based approach that combines a CAMD technique based on group contribution plus models for predicting polymer repeat unit properties with atomistic simulations for providing first-principles arrangements of the repeat units and for predictions of physical properties of the chosen candidate polymer structures, has been developed and tested for design of polymers with desired properties. A case study is used to highlight the main features of this multi-scale model-based approach for the design of a polymer-based product.
  • A fast and systematic procedure to develop dynamic models of bioprocesses: application to microalgae cultures Process Systems Engineering

    Mailier, J.; Wouwer, A. Vande

    Resumo em Inglês:

    The purpose of this paper is to report on the development of a procedure for inferring black-box, yet biologically interpretable, dynamic models of bioprocesses based on sets of measurements of a few external components (biomass, substrates, and products of interest). The procedure has three main steps: (a) the determination of the number of macroscopic biological reactions linking the measured components; (b) the estimation of a first reaction scheme, which has interesting mathematical properties, but might lack a biological interpretation; and (c) the "projection" (or transformation) of this reaction scheme onto a biologically-consistent scheme. The advantage of the method is that it allows the fast prototyping of models for the culture of microorganisms that are not well documented. The good performance of the third step of the method is demonstrated by application to an example of microalgal culture.
  • On the prediction of psd in antisolvent mediated crystallization processes based on fokker-planck equations Process Systems Engineering

    Grosso, M.; Baratti, R.; Romagnoli, J. A.

    Resumo em Inglês:

    A phenomenological model for the description of antisolvent mediated crystal growth processes is presented. The crystal size growth dynamics is supposed to be driven by a deterministic growth factor coupled to a stochastic component. Two different models for the stochastic component are investigated: a Linear and a Geometric Brownian motion terms. The evolution in time of the particle size distribution is then described in terms of the Fokker-Planck equation. Validations against experimental data are presented for the NaCl-water-ethanol anti-solvent crystallization system. It was found that a proper modeling of the stochastic component does have an impact on the model capabilities to fit the experimental data. In particular, the GBM assumption is better suited to describe the antisolvent crystal growth process under examination.
  • Systematic methodology and property prediction of fatty systems for process design/analysis in the oil and fat industry Process Systems Engineering

    Diaz-Tovar, C. A.; Ceriani, R.; Gani, R.; Sarup, B.

    Resumo em Inglês:

    A systematic model based methodology has been developed and its application highlighted through the solvent recovery section of a soybean oil extraction process, with emphasis on the effect of design variables on the process performance. First, the most representative compounds present in the vegetable oil were defined. Basic and critical properties were then computed by means of appropriate property prediction software. Temperature dependant properties were modeled using and extending available correlations. The process model was developed through the PRO II commercial simulator and validated by matching the steady state simulation results with available plant data. The validated process model was then used to optimize the performance of the process by manipulating a selected set of design variables. The optimization results indicated that the process was already within the optimum zone; however, improvements in the amount of the hexane recovered were possible.
  • Learning to repair plans and schedules using a relational (deictic) representation Process Systems Engineering

    Palombarini, J.; Martínez, E.

    Resumo em Inglês:

    Unplanned and abnormal events may have a significant impact on the feasibility of plans and schedules which requires to repair them 'on-the-fly' to guarantee due date compliance of orders-in-progress and negotiating delivery conditions for new orders. In this work, a repair-based rescheduling approach based on the integration of intensive simulations with logical and relational reinforcement learning is proposed. Based on a relational (deictic) representation of schedule states, a number of repair operators have been designed to guide the search towards a goal state. The knowledge generated via simulation is encoded in a relational regression tree for the Q-value function defining the utility of applying a given repair operator at a given schedule state. A prototype implementation in Prolog language is discussed using a representative example of three batch extruders processing orders for four different products. The learning curve for the problem of inserting a new order vividly illustrates the advantages of logical and relational learning in rescheduling.
  • Pareto optimization of an industrial ecosystem: sustainability maximization Process Systems Engineering

    Monteiro, J. G. M.-S.; Silva, P. A. C.; Araújo, O. Q. F.; Medeiros, J. L.

    Resumo em Inglês:

    This work investigates a procedure to design an Industrial Ecosystem for sequestrating CO2 and consuming glycerol in a Chemical Complex with 15 integrated processes. The Complex is responsible for the production of methanol, ethylene oxide, ammonia, urea, dimethyl carbonate, ethylene glycol, glycerol carbonate, β-carotene, 1,2-propanediol and olefins, and is simulated using UNISIM Design (Honeywell). The process environmental impact (EI) is calculated using the Waste Reduction Algorithm, while Profit (P) is estimated using classic cost correlations. MATLAB (The Mathworks Inc) is connected to UNISIM to enable optimization. The objective is granting maximum process sustainability, which involves finding a compromise between high profitability and low environmental impact. Sustainability maximization is therefore understood as a multi-criteria optimization problem, addressed by means of the Pareto optimization methodology for trading off P vs. EI.
  • An algebraic approach for simultaneous solution of process and molecular design problems Process Systems Engineering

    Bommareddy, S.; Chemmangattuvalappil, N. G.; Solvason, C. C.; Eden, M. R.

    Resumo em Inglês:

    The property integration framework has allowed for simultaneous representation of processes and products from a properties perspective and thereby established a link between molecular and process design problems. The simultaneous approach involves solving two reverse problems. The first reverse problem identifies the property targets corresponding to the desired process performance. The second reverse problem is the reverse of a property prediction problem, which identifies the molecular structures that match the targets identified in the first problem. Group Contribution Methods (GCM) are used to form molecular property operators that will be used to track properties. Earlier contributions in this area have worked to include higher order estimation of GCM for solving the molecular design problem. In this work, the accuracy of the property prediction is further enhanced by improving the techniques to enumerate higher order groups. Incorporation of these higher order enumeration techniques increases the efficiency of property prediction and thus the application range of the group contribution methods in molecular design problems. Successful tracking of properties is the key in applying the reverse problem formulation for integrated process and product design problems. An algebraic technique has been developed for solving process and molecular design problems simultaneously. Since both process and molecular property operators target the same optimum process performance, the set of inequality expressions can be solved simultaneously to identify the molecules that meet the desired process performance. Since this approach is based on an algebraic algorithm, any number of properties can be tracked simultaneously.
  • Supporting chemical process design under uncertainty Process Systems Engineering

    Wechsung, A.; Oldenburg, J.; Yu, J.; Polt, A.

    Resumo em Inglês:

    A major challenge in chemical process design is to make design decisions based on partly incomplete or imperfect design input data. Still, process engineers are expected to design safe, dependable and cost-efficient processes under these conditions. The complexity of typical process models limits intuitive engineering estimates to judge the impact of uncertain parameters on the proposed design. In this work, an approach to quantify the effect of uncertainty on a process design in order to enhance comparisons among different designs is presented. To facilitate automation, a novel relaxation-based heuristic to differentiate between numerical and physical infeasibility when simulations do not converge is introduced. It is shown how this methodology yields more details about limitations of a studied process design.
  • Iterative feedback tuning of uncertain state space systems Process Systems Engineering

    Huusom, J. K.; Poulsen, N. K.; Jørgensen, S. B.

    Resumo em Inglês:

    Iterative Feedback Tuning is a purely data driven tuning algorithm for optimizing control parameters based on closed loop data. The algorithm is designed to produce an unbiased estimate of the performance cost function gradient for iteratively improving the control parameters to achieve optimal loop performance. This tuning method has been developed for systems based on a transfer function representation. This paper presents a state feedback control system with a state observer and its transfer function equivalent in terms of input output dynamics. It is shown how the parameters in the closed loop state space system can be tuned by Iterative Feedback Tuning utilizing this equivalent representation. A simulation example illustrates that the tuning converges to the known analytical solution for the feedback control gain and to the Kalman gain in the state observer. In case of parametric uncertainty, different choices of tuning parameters are investigated. It is shown that the data driven tuning method produces optimal performance for convex problems when it is the model parameter estimates in the observer that are tuned.
  • Modeling electrodialysis and a photochemical process for their integration in saline wastewater treatment Process Systems Engineering

    Borges, F. J.; Roux-de Balmann, H.; Guardani, R.

    Resumo em Inglês:

    Oxidation processes can be used to treat industrial wastewater containing non-biodegradable organic compounds. However, the presence of dissolved salts may inhibit or retard the treatment process. In this study, wastewater desalination by electrodialysis (ED) associated with an advanced oxidation process (photo-Fenton) was applied to an aqueous NaCl solution containing phenol. The influence of process variables on the demineralization factor was investigated for ED in pilot scale and a correlation was obtained between the phenol, salt and water fluxes with the driving force. The oxidation process was investigated in a laboratory batch reactor and a model based on artificial neural networks was developed by fitting the experimental data describing the reaction rate as a function of the input variables. With the experimental parameters of both processes, a dynamic model was developed for ED and a continuous model, using a plug flow reactor approach, for the oxidation process. Finally, the hybrid model simulation could validate different scenarios of the integrated system and can be used for process optimization.
  • Development of a micro-heat exchanger with stacked plates using LTCC technology Process Systems Engineering

    Vásquez-Alvarez, E.; Degasperi, F. T.; Morita, L. G.; Gongora-Rubio, M. R.; Giudici, R.

    Resumo em Inglês:

    A green ceramic tape micro-heat exchanger was developed using Low Temperature Co-fired Ceramics technology (LTCC). The device was designed by using Computational Aided Design software and simulations were made using a Computational Fluid Dynamics package (COMSOL Multiphysics) to evaluate the homogeneity of fluid distribution in the microchannels. Four geometries were proposed and simulated in two and three dimensions to show that geometric details directly affect the distribution of velocity in the micro-heat exchanger channels. The simulation results were quite useful for the design of the microfluidic device. The micro-heat exchanger was then constructed using the LTCC technology and is composed of five thermal exchange plates in cross-flow arrangement and two connecting plates, with all plates stacked to form a device with external dimensions of 26 x 26 x 6 mm³.
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